BRAKE PEDAL STROKE SENSOR INSTALLATION

Tech Tips


  • Use the same procedure for the RHD and LHD vehicles.

  • The procedure listed below is for the LHD vehicles.

Note

While the battery is connected, even if the power switch is OFF, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.


  1. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    Do not drop the sensor. If the sensor has been dropped, replace the sensor with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Install a new brake pedal stroke sensor assembly as follows.

      Note

      Do not break the sensor lever set pin before installing the brake pedal stroke sensor with the bolts.


      1. A01GYKAE01
        Text in Illustration
        *1 Pin
        *2 Lever
        *a Groove

        Connect the sensor connector.

      2. Install a new sensor with the 2 bolts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the sensor lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the sensor.

        • Check that the tip of the sensor lever is protruding from the brake pedal groove.

      3. Firmly depress the brake pedal and break the sensor lever set pin.

      4. Remove the broken lever set pin.

    2. When reusing the brake pedal stroke sensor assembly:


      1. Connect the sensor connector.

        Note

        Do not drop the sensor. If the sensor has been dropped, replace the sensor with a new one.

      2. A01H1NOE01
        Text in Illustration
        *1 Lever
        *a Groove

        Temporarily install the sensor with the 2 bolts.

        Note


        • Engage the sensor lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the sensor.

      3. Connect the cable to the negative battery terminal.

      4. Connect the intelligent tester to the DLC3.

      5. A01GYU0

        Turn the power switch ON (IG). Reading the value of the stroke sensor shown on the data monitor, turn the sensor slowly to the right and left to adjust the output voltage to the standard voltage.

        Standard voltage
        Tester Display Measurement Item/Range Normal Condition Diagnostic Note
        Stroke Sensor Stroke sensor / min.: 0 V, max.: 5 V When brake pedal is released: 0.7 to 1.3 V -

      6. Tighten the 2 bolts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note

        Do not depress the brake pedal after turning the power switch ON (IG).

      7. Disconnect the cable from the negative battery terminal.

      8. Disconnect the intelligent tester.

  2. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

    Click here

  3. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note


    • Reset the AUTO TILT AWAY function setting to the previous condition by changing the customize parameter Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. INSTALL BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman

      Attach the battery service hole cover LH with the clip and fastening tape.

  5. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Attach the 2 clips to install the deck trim side board LH.

  6. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P

  7. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI

  8. CHECK SRS WARNING LIGHT

    Click here

  9. CHECK AND CLEAR DTC

    Click here

  10. PERFORM LINEAR VALVE OFFSET LEARNING

    Click here