| DTC Code | DTC Name |
|---|---|
| P1603 | Engine Stall History |
| P1605 | Rough Idling |
DESCRIPTION
P1603After starting the engine, this DTC is stored when the engine stops without the engine switch being operated.
Using the GTS, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.
It is necessary to check if the vehicle has ran out of fuel before performing troubleshooting, as this DTC is also stored when the engine stalls due to running out of fuel.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1603 | After monitoring for startability problems (P1604) finishes and 5 seconds or more elapse after starting the engine, with the engine running, the engine stops (the engine speed drops to 200 rpm or less) without the engine switch being operated for 0.5 seconds or more (1 trip detection logic). |
|
This DTC is stored if the engine speed drops below the set speed.
Using the GTS, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.
It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when idling is unstable due to running out of fuel.
| DTC No. | DTC Detection Condition | Trouble Area |
|---|---|---|
| P1605 | After 5 seconds or more elapse after starting the engine, with the engine running, the engine speed drops to 400 rpm or less (1 trip detection logic). |
|
INSPECTION PROCEDURE
In contrast to normal malfunction diagnosis for components, circuits and systems, DTCs P1603 and P1605 are used to determine the malfunctioning area from the problem symptoms and freeze frame data when the user mentions problems such as engine stall.
As these DTCs can be stored as a result of certain user actions, even if these DTCs are output, if the customer makes no mention of problems, clear these DTCs without performing any troubleshooting and return the vehicle to the customer.
If any other DTCs are output, perform troubleshooting for those DTCs first.
Use any information from the customer problem analysis about the condition of the vehicle at the time when the problem occurred (how the engine stopped, conditions when the engine was restarted, etc.) as a reference.
| Symptom | Suspected Area |
|---|---|
| Engine vibration occurs and engine stops | Air-fuel ratio abnormal |
| Engine stops with no engine vibration | Ignition system, injection stoppage, high load from external parts |
| Engine can be started with accelerator pedal depressed | Insufficient air volume |
| Rough idling after engine started | Air-fuel ratio abnormal, abnormal combustion |
Read freeze frame data using the GTS. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.
When confirming the freeze frame data, be sure to check all 5 sets of freeze frame data (Click here).
When DTC P1603 (Engine Stall History) is stored, DTC P1605 (Rough Idling) is also stored. When confirming freeze frame data, check DTC P1605. The ECM stores DTC P1605 first. Therefore, 5 sets of freeze frame data can be confirmed through DTC P1605, enabling the technician to obtain more information.
When confirming freeze frame data, if there are multiple items related to the cause of the malfunction, perform troubleshooting for all related items.
Try to operate the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and the data when the engine is idling (engine warmed up, no load, and shift lever in D or N) and compare these data with the freeze frame data.
Inspections take into account the fact that the malfunction may not have reoccurred and place emphasis on checking the vehicle conditions present at the time when the malfunction occurred.
When performing inspections, jiggle the relevant wire harnesses and connectors in an attempt to reproduce malfunctions that do not always occur.
| Inspection flow |
|---|
| Using freeze frame data, narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred. |
If the engine stalled when the intake air volume was low (during idling or deceleration), there may be a decrease in torque due to an incorrect air-fuel ratio, etc.
If the engine stalled when the intake air volume was high (during driving or acceleration), there may be a major malfunction such as continuous misfire due to ignition stoppage, fuel injection stoppage, etc. and the torque drops to zero.
If the engine speed decreased slowly, there may have been a decrease in torque due to an air-fuel ratio that was incorrect (by approximately 20 to 30%), etc.
If the engine speed decreased rapidly, there may have been a malfunction such as when the engine misfires almost continuously due to ignition stoppage, fuel injection stoppage, etc., or when the external load increases due to an external part malfunctioning.
If the air-fuel ratio is abnormal, there may have been an intake air leak, sensor malfunction, or fuel supply problem.
If the vehicle was normal, the air volume may have been insufficient, the ignition timing may have been incorrect or the EGR valve may have been stuck open.
P1603 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).
| Vehicle State | Engine Speed | Suspected Area | Primary Parts to Inspect | Procedure | |
|---|---|---|---|---|---|
| Idling or decelerating | Slowly decreases and engine stalls | Ignition system abnormal | Igniter abnormal |
|
34, 48 |
| Air-fuel ratio abnormal | Air suction |
|
5, 6 | ||
| Sensor malfunction (value from sensor too lean) |
|
7 to 19 | |||
| Sensor malfunction (value from sensor too rich) | 35 to 47 | ||||
| Fuel supply problem |
|
20 to 33 | |||
| Intake air volume insufficient | Problem with air passage |
|
49 to 51 | ||
| Excessive valve overlap |
|
52 to 55 | |||
| Ignition timing incorrect | Does not operate as expected |
|
56 to 60 | ||
| Rapidly decreases and engine stalls* | Ignition and injection stops (electrical system malfunction) | Power temporarily cut |
|
61, 62 | |
| External part malfunctioning | Increase in load |
|
63 to 65 | ||
| Accelerating | - | Crankshaft position sensor or VVT sensor malfunction | Power temporarily cut |
|
1 |
| Mass air flow meter | Foreign matter adhesion |
|
66 to 69 | ||
| Ignition and injection stops (electrical system malfunction) | Power temporarily cut |
|
70, 71 | ||
| Fuel supply problem | Fuel leak, clog |
|
72 to 76 | ||
*: If the engine stalls immediately after the injection method is switched from port injection to direct injection, the injector driver may be malfunctioning.
P1605:If the engine speed decreased slowly, there may have been a decrease in torque due an air-fuel ratio that was incorrect (by approximately 20 to 30%), etc.
If the engine speed decreased rapidly, there may have been a malfunction such as when the engine misfires almost continuously due to ignition stoppage, fuel injection stoppage, etc., or when the external load increases due to an external part malfunctioning.
If the air-fuel ratio is abnormal, there may have been an intake air leak, sensor malfunction, or fuel supply problem.
If the vehicle was normal, the air volume may have been insufficient or the ignition timing may have been incorrect.
P1605 inspection flow: Narrow down the parts to be inspected according to the vehicle conditions at the time when the malfunction occurred (freeze frame data).
| Engine Speed | Suspected Area | Primary Parts to Inspect | Procedure | |
|---|---|---|---|---|
| Slowly decreases and engine stalls | Ignition system abnormal | Igniter abnormal |
|
34, 48 |
| Air-fuel ratio abnormal | Air suction |
|
5, 6 | |
| Sensor malfunction (value from sensor too lean) |
|
7 to 19 | ||
| Sensor malfunction (value from sensor too rich) | 35 to 47 | |||
| Fuel supply problem |
|
20 to 33 | ||
| Intake air volume insufficient | Problem with air passage |
|
49 to 51 | |
| Excessive valve overlap |
|
52 to 55 | ||
| Ignition timing incorrect | Does not operate as expected |
|
56 to 60 | |
| Rapidly decreases and engine stalls* | Ignition and injection stops (electrical system malfunction) | Power temporarily cut |
|
61, 62 |
| External part malfunctioning | Increase in load |
|
63 to 65 | |
*: If the engine stalls immediately after the injection method is switched from port injection to direct injection, the injector driver may be malfunctioning.
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
PROCEDURE
CHECK FOR ANY OTHER DTCS OUTPUT
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Read the DTCs (Click here).
| Result | Proceed to |
|---|---|
| Only DTC P1603 and P1605 are output | A |
| DTCs other than P1603 and P1605 are output | B |
If any DTCs other than P1603 or P1605 are output, troubleshoot those DTCs first.
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| OK |
|---|
| Immobiliser Fuel Cut is OFF. |
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
CHECK ENGINE IMMOBILISER SYSTEM
Connect the GTS to the DLC3.
Start the engine.
Idle the engine.
Enter the following menus: Powertrain / Engine and ECT / Data List / Immobiliser Communication and Immobiliser Fuel Cut.
Check the Data List indication.
| Data List Item | Result |
|---|---|
| Immobiliser Communication | ON |
| Immobiliser Fuel Cut | OFF |
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Problem Symptom | Freeze Frame Data Item for DTC P1605 | Suspected Area | Proceed to | ||
|---|---|---|---|---|---|
| Closed Throttle Position SW | Engine Speed | Total of Short FT and Long FT | |||
| When idling or decelerating, engine speed slowly decreases and engine stalls | All 5 sets of freeze frame data are ON | Decreases slowly*1 | All 5 sets of freeze frame data are +15% or more*2 |
|
A |
| At least 1 of the 5 sets of freeze frame data is -15% or less*3 | Sensor malfunction (value from sensor too rich) | B | |||
| All 5 sets of freeze frame data are from -15% to +15% |
|
C | |||
| When idling or decelerating, engine speed rapidly decreases and engine stalls | Decreases rapidly*1 | - |
|
D | |
| When accelerating or driving at constant speed, engine stalls*4 | At least one is OFF | - | - |
|
E |
*1: A rapid decrease in engine speed may be caused by an electrical fault in the shared wiring of all or a number of cylinders, an increase in load from external parts, etc. The engine speed is considered to have decreased rapidly if either of the following conditions applies.
Otherwise, the engine speed is considered to have decreased slowly.
In the freeze frame data, the decrease in engine speed from #3 to #5 is 400 rpm or more.
In the freeze frame data, the engine speed at #5 is 120 rpm or less.
If the vehicle speed is 30 km/h or less and the difference between Engine Speed and SPD (NT) is 100 rpm or less, inspect the automatic transmission. Depending on the rate of vehicle deceleration, the engine speed may have decreased due to the A/T lock-up release being late.
*2: When a DTC is stored, feedback compensation increases because the air-fuel ratio is determined to be lean.
*3: When a DTC is stored, feedback compensation decreases because the air-fuel ratio is determined to be rich.
*4: This item should be checked when DTC P1603 is output and is not necessary to check when only P1605 is output.
CHECK INTAKE SYSTEM
Check for air leakage in the intake system [due to vacuum hose disconnection, cracks, damaged gaskets, etc.] (Click here).
If the accelerator pedal is released after racing the engine, the inspection is easier to perform because the vacuum inside the intake pipes increases and the air suction noise becomes louder.
If Short FT and Long FT are largely different from the normal values when idling (the intake air volume is small) and almost the same as the normal values when racing the engine (the intake air volume is high), air leakage may be present.
| OK |
|---|
| There is no air leakage. |
CHECK PURGE VSV
Disconnect the purge hose (on the canister side) of the purge VSV.
Start the engine.
Idle the engine.
Disconnect the connector of the purge VSV.
Check if air flows through the purge VSV.
| OK |
|---|
| Air does not flow. |
Connect the connector of the purge VSV.
Connect the purge hose of the purge VSV.
When this inspection is performed, the MIL may illuminate. After finishing the inspection, check and clear DTCs (Click here).
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Suspected Area | Proceed to |
|---|---|---|---|
| Calculate Load | Below 90% of the current value of the vehicle*1 | Mass air flow meter assembly | A |
| AFS Voltage B1S1 AFS Voltage B2S1 |
3.3 V or higher*2 |
|
B |
*1: If the mass air flow meter is malfunctioning and incorrectly measures the pressure to be less than the actual intake manifold pressure, the freeze frame data will show a low engine load value.
*2: If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air-fuel ratio is lean, the actual air-fuel ratio will become rich and the engine may stall.
CHECK MASS AIR FLOW METER ASSEMBLY
Remove the mass air flow meter assembly.
Check for foreign matter in the airflow passage of the mass air flow meter.
| Result | Proceed to |
|---|---|
| Visible foreign matter is not present | A |
| Visible foreign matter is present | B |
Install the mass air flow meter assembly.
Even if the results are normal, the mass air flow meter may have been malfunctioning. Continue this inspection procedure until step 22, and if there are no problems with other parts, replace the mass air flow meter assembly (refer to step 55).
CHECK HARNESS AND CONNECTOR (ECM - MASS AIR FLOW METER)
Check the harnesses and connectors, referring to DTC P0102 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
PERFORM DRIVE TEST
Connect the GTS to the DLC3.
Start the engine and warm it up until the engine coolant temperature stabilizes.
The A/C switch and all accessory switches should be off.
Idle the engine.
Using the GTS, read the value of Calculate Load in the Data List.
| Data List | Specified Condition |
|---|---|
| Calculate Load | 90 to 110% of the current value of the vehicle |
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Start the engine, turn off all accessory switches and warm up the engine until the engine coolant temperature stabilizes.
Idle the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.
Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume.
| Standard | ||||||
|---|---|---|---|---|---|---|
|
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
CHECK TERMINAL VOLTAGE (AIR FUEL RATIO SENSOR POWER SOURCE)
Check the harnesses and connectors, referring to DTC P0031 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)
Check the harnesses and connectors, referring to DTC P2237 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Proceed to |
|---|---|---|
| Initial Engine Coolant Temp, Ambient Temperature, Initial Intake Air Temp | Difference in temperature between each item is less than 10°C*1 | A |
| Difference in temperature between each item is 10°C or more*2 | B |
*1: A long time had elapsed after stopping the engine.
*2: A long time had not elapsed after stopping the engine.
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Suspected Area | Proceed to |
|---|---|---|---|
| Initial Engine Coolant Temp, Coolant Temp, Engine Run Time | Range A |
|
A |
| Range B | Engine coolant temperature sensor | B | |
| Range C | - | C |
This step is not directly related to engine stall.
INSPECT THERMOSTAT
For the thermostat inspection, refer to the following procedures (Click here).
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Suspected Area | Proceed to |
|---|---|---|---|
| Coolant Temp | 120°C or higher | Engine coolant temperature sensor | A |
| Coolant Temp, Ambient Temp for A/C | Engine coolant temperature is lower than outside temperature by 15°C or more | Engine coolant temperature sensor | |
| Both freeze frame data items listed above | Values are other than above | - | B |
INSPECT ENGINE COOLANT TEMPERATURE SENSOR
For the engine coolant temperature sensor inspection, refer to the following procedures (Click here).
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
CHECK HARNESS AND CONNECTOR (ECM - ENGINE COOLANT TEMPERATURE)
Disconnect the ECM connector.
Disconnect the engine coolant temperature sensor connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Suspected Area | Proceed to |
|---|---|---|---|
| EVAP (Purge) VSV | At least 1 of the 5 sets of freeze frame data is not 0% | Purge VSV | A |
| All 5 sets of freeze frame data are 0% | - | B |
If the purge VSV is stuck closed, air-fuel ratio compensation by the purge VSV is incorrectly adjusted, and then the air-fuel ratio becomes lean and the engine may stall.
PERFORM ACTIVE TEST USING GTS (ACTIVATE THE VSV FOR EVAP CONTROL)
Disconnect the purge hose (on the canister side) of the purge VSV.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Start the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Evap Control.
Operate the purge VSV and check the airflow.
| Standard | ||||||
|---|---|---|---|---|---|---|
|
| Result | Proceed to |
|---|---|
| NG | A |
| OK | B |
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
INSPECT PURGE VSV
Inspect the purge VSV (Click here).
CHECK TERMINAL VOLTAGE (PURGE VSV POWER SOURCE)
Disconnect the purge VSV connector.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| *a | Front view of wire harness connector (to Purge VSV) |
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
CHECK HARNESS AND CONNECTOR (PURGE VSV - ECM)
Disconnect the purge VSV connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
CLEAR DTC
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Clear the DTCs (Click here).
READ VALUE USING GTS (EVAP (Purge) VSV)
Connect the GTS to the DLC3.
Start the engine and warm it up until the engine coolant temperature stabilizes.
The A/C switch and all accessory switches should be off.
Idle the engine for 15 minutes or more.
Using the GTS, read the value of EVAP (Purge) VSV in the Data List.
| Data List | Specified Condition |
|---|---|
| EVAP (Purge) VSV | Value other than 0% is displayed |
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
PERFORM ACTIVE TEST USING GTS
Disconnect the purge hose (on the canister side) of the purge VSV.
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Start the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Activate the VSV for Evap Control.
Operate the purge VSV and check the airflow.
| Standard | ||||||
|---|---|---|---|---|---|---|
|
| Result | Proceed to |
|---|---|
| NG | A |
| OK | B |
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
CHECK CONNECTOR CONNECTION CONDITION (ECM)
Check the ECM connector connection condition.
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump Duty.
When performing the Active Test, check for an operating sound from the fuel pump.
| Control the Fuel Pump Duty | Specified Condition |
|---|---|
| 25 or 80% | Operating sound heard |
| OFF | Operating sound not heard |
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell.
If the fuel pump operating noise is abnormal, proceed to step 30.
INSPECT FUEL PUMP
Inspect the fuel pump (Click here).
CHECK FUEL SYSTEM
Check the fuel system.
Check the fuel pump operation.
Check the fuel leaks.
Check the fuel pressure.
Check the fuel pressure (for high pressure).
For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
CHECK FUEL SYSTEM
Check for foreign matter, such as iron particles, around the fuel pump, fuel pump filter and inside the fuel tank, and for signs that the fuel pump was stuck.
| Result | Proceed to |
|---|---|
| There is foreign matter or signs that fuel pump was stuck | A |
| There is no foreign matter and no signs that fuel pump was stuck | B |
If there is foreign matter such as iron particles on the fuel pump, fuel filter or fuel tank, remove the foreign matter.
CHECK FUEL SYSTEM
Check the fuel system.
Check the fuel pump operation.
Check the fuel leaks.
Check the fuel pressure.
Check the fuel pressure (for high pressure).
For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
CHECK IGNITION SYSTEM
Perform ignition system On-vehicle Inspection (Click here).
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Suspected Area | Proceed to |
|---|---|---|---|
| Calculate Load | Below 90% of the current value of the vehicle*1 | Mass air flow meter assembly | A |
| AFS Voltage B1S1 AFS Voltage B2S1 |
3.3 V or higher*2 |
|
B |
*1: If the mass air flow meter is malfunctioning and incorrectly measures the pressure to be less than the actual intake manifold pressure, the freeze frame data will show a low engine load value.
*2: If the air fuel ratio sensor is malfunctioning and constantly outputs a value indicating the air-fuel ratio is lean, the actual air-fuel ratio will become rich and the engine may stall.
CHECK MASS AIR FLOW METER ASSEMBLY
Remove the mass air flow meter assembly.
Check for foreign matter in the airflow passage of the mass air flow meter.
| Result | Proceed to |
|---|---|
| Visible foreign matter is present | A |
| Visible foreign matter is not present | B |
CHECK HARNESS AND CONNECTOR (ECM - MASS AIR FLOW METER)
Check the harnesses and connectors, referring to DTC P0102 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
PERFORM DRIVE TEST
Connect the GTS to the DLC3.
Start the engine and warm it up until the engine coolant temperature stabilizes.
The A/C switch and all accessory switches should be off.
Idle the engine.
Using the GTS, read the value of Calculate Load in the Data List.
| Data List | Specified Condition |
|---|---|
| Calculate Load | 90 to 110% of the current value of the vehicle |
PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Start the engine, turn off all accessory switches and warm up the engine until the engine coolant temperature stabilizes.
Idle the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.
Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume.
| Standard | ||||||
|---|---|---|---|---|---|---|
|
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
CHECK TERMINAL VOLTAGE (AIR FUEL RATIO SENSOR POWER SOURCE)
Check the harnesses and connectors, referring to DTC P0031 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR - ECM)
Check the harnesses and connectors, referring to DTC P2237 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Proceed to |
|---|---|---|
| Initial Engine Coolant Temp, Ambient Temperature, Initial Intake Air Temp | Difference in temperature between each item is less than 10°C*1 | A |
| Difference in temperature between each item is 10°C or more*2 | B |
*1: A long time had elapsed after stopping the engine.
*2: A long time had not elapsed after stopping the engine.
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Suspected Area | Proceed to |
|---|---|---|---|
| Initial Engine Coolant Temp, Coolant Temp, Engine Run Time | Range A |
|
A |
| Range B | Engine coolant temperature sensor | B | |
| Range C | - | C |
This step is not directly related to engine stall.
INSPECT THERMOSTAT
For the thermostat inspection, refer to the following procedures (Click here).
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Result | Suspected Area | Proceed to |
|---|---|---|---|
| Coolant Temp | 120°C or higher | Engine coolant temperature sensor | A |
| Coolant Temp, Ambient Temperature | Engine coolant temperature is lower than outside temperature by 15°C or more | Engine coolant temperature sensor | |
| Both freeze frame data items listed above | Values are other than above | - | B |
INSPECT ENGINE COOLANT TEMPERATURE SENSOR
For the engine coolant temperature sensor inspection, refer to the following procedures (Click here).
| Result | Proceed to |
|---|---|
| Normal | A |
| Abnormal | B |
CHECK HARNESS AND CONNECTOR (ECM - ENGINE COOLANT TEMPERATURE)
Disconnect the ECM connector.
Disconnect the engine coolant temperature sensor connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
CHECK IGNITION SYSTEM
Perform ignition system On-vehicle Inspection (Click here).
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 |
Result | Suspected Area | Proceed to |
|---|---|---|---|
| Total of ISC Learning Value and ISC Feedback Value | Below 80% of the current value of the vehicle | Intake air volume insufficient | A |
| 80% or more of the current value of the vehicle | B |
CHECK INTAKE SYSTEM
Check for air leakage in the intake system [vacuum hose disconnection, cracks, damaged gaskets, etc.] (Click here).
If the accelerator pedal is released after racing the engine, the inspection is easier to perform because the vacuum inside the intake pipes increases and the air suction noise becomes louder.
If Short FT and Long FT are largely different from the normal values when idling (the intake air volume is small) and almost the same as the normal values when racing the engine (the intake air volume is high), air leakage may be present.
| OK |
|---|
| There is no air leakage. |
CHECK INTAKE SYSTEM
Check the intake system.
Inspect the mass air flow meter.
Check the PCV hose.
Inspect the PCV valve.
Inspect the purge VSV.
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
PERFORM ACTIVE TEST USING GTS (CONTROL THE VVT LINEAR)
Connect the GTS to the DLC3.
Turn the GTS on.
Warm up the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the VVT Linear (Bank1) or Control the VVT Linear (Bank2).
When performing the Active Test, make sure the A/C is on and the shift lever is in N or P.
Check the engine speed while operating the camshaft timing oil control valve using the GTS.
| OK | ||||||
|---|---|---|---|---|---|---|
|
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems.
If the camshaft timing oil control valve is stuck ON, the valve overlap increases and combustion worsens due to the internal EGR which may cause rough idle or cause the engine to stall.
CHECK HARNESS AND CONNECTOR (CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY - ECM)
Check the harnesses and connectors, referring to DTC P0010 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
PERFORM ACTIVE TEST USING GTS (CONTROL THE VVT EXHAUST LINEAR)
Connect the GTS to the DLC3.
Turn the GTS on.
Warm up the engine.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the VVT Exhaust Linear (Bank1) or Control the VVT Exhaust Linear (Bank2).
When performing the Active Test, make sure the A/C is on and the shift lever is in N or P.
Check the engine speed while operating the camshaft timing oil control valve using the GTS.
| OK | ||||||
|---|---|---|---|---|---|---|
|
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems.
If the camshaft timing oil control valve is stuck ON, the valve overlap increases and combustion worsens due to the internal EGR which may cause rough idle or cause the engine to stall.
CHECK HARNESS AND CONNECTOR (CAMSHAFT TIMING OIL CONTROL VALVE)
Check the harnesses and connectors, referring to DTC P0013 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
READ FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Suspected Area | Proceed to | |
|---|---|---|---|
| IGN Advance | Knock Correct Learn Value | ||
| Differs from the current value of the vehicle by 10° or more | Less than 3° |
|
A |
| 3° or more | - | B | |
| Differs from the current value of the vehicle by less than 10° | - | - | |
INSPECT ENGINE COOLANT TEMPERATURE SENSOR
Inspect the engine coolant temperature sensor (Click here).
CHECK HARNESS AND CONNECTOR (ECM - ENGINE COOLANT TEMPERATURE)
Disconnect the ECM connector.
Disconnect the engine coolant temperature sensor connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
INSPECT MASS AIR FLOW METER ASSEMBLY
Inspect the mass air flow meter assembly (Click here).
If the intake air temperature sent to the ECM is higher than the standard due to the mass air flow meter (intake air temperature sensor) malfunctioning, the ignition timing may become delayed.
READ VALUE USING GTS
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
The A/C switch and all accessory switches should be off.
Idle the engine.
Using the GTS, read the value of IGN Advance and Knock Correct Learn Value in the Data List.
| Freeze Frame Data Item for DTC P1605 | Proceed to | |
|---|---|---|
| IGN Advance | Knock Correct Learn Value | |
| Differs from the current value of the vehicle by 10° or more | Less than 3° | A |
| 3° or more | B | |
| Differs from the current value of the vehicle by less than 10° | - | |
If the results of the checks performed in steps 56 to 64 were all normal and the sum of ISC Feedback Value and ISC Learning Value in the Data List is 120% of the normal value or more, check for carbon deposits in the throttle body assembly. If there are carbon deposits, clean them off to finish the troubleshooting procedure.
CHECK TERMINAL VOLTAGE (FUEL INJECTOR POWER SOURCE)
Disconnect the fuel injector connector.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| *a | Front view of wire harness connector (to Fuel Injector Assembly) |
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. There may be an electrical malfunction in the wiring shared by all the cylinders.
CHECK IGNITION SYSTEM
Perform ignition system On-vehicle Inspection (Click here).
CHECK FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Suspected Area | Proceed to | ||
|---|---|---|---|---|
| A/C Signal | Air Conditioner FB Val | Power Steering Signal | ||
| A/C Signal display does not change from OFF | Value displayed for Air Conditioner FB Val does not increase | Does not change from OFF | Power steering system | A |
| Changes from OFF to ON | - | |||
| A/C Signal display changes from OFF to ON | Value displayed for Air Conditioner FB Val increases | Changes from OFF to ON | Power steering system | |
| Does not change from OFF | A/C system | B | ||
*1: Check not only the on/off state of the air conditioner, but also the change in air conditioner load.
The normal value for the ISC learned value is engine displacement (liters) x 0.9.
Even if the results are normal, the power steering system may have been malfunctioning. Continue this inspection procedure until step 47, and if there are no problems with other parts, inspect the power steering system (refer to step 55).
CHECK FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Suspected Area | Proceed to | |||
|---|---|---|---|---|---|
| Electrical Load Signal or Electric Load Feedback Val | Electric Load Feedback Val | Difference between Engine Speed and Turbine Speed | Vehicle Speed | ||
| Electrical Load Signal display changes from OFF to ON*1, or value displayed for Electric Load Feedback Val increases*1 | Value displayed for Electric Load Val changes | - | - | Electrical load signal circuit | C |
| Value displayed for Electric Load Val does not change | At least 1 of the 5 sets of freeze frame data is less than 100 rpm | Less than 30 km/h | A/T system | B | |
| 30 km/h or more | - | A | |||
| All 5 sets of freeze frame data are 100 rpm or more | - | - | A | ||
| Electrical Load Signal display does not change from OFF, or value displayed for Electric Load Feedback Val does not increase | - | At least 1 of the 5 sets of freeze frame data is less than 100 rpm | Less than 30 km/h | A/T system | B |
| 30 km/h or more | - | A | |||
| All 5 sets of freeze frame data are 100 rpm or more | - | - | A | ||
*1: If the Electrical Load Signal display changes from OFF to ON, or the "Electric Load Feedback Val" increases, it probably is a malfunction due to a change in electrical load. Check the generator and the continuity and connections between the generator and ECM.
The normal value for the ISC learned value is engine displacement (liters) x 0.9.
Even if the results are normal, the electrical load signal system and/or A/T system may have been malfunctioning. Continue this inspection procedure until step 47, and if there are no problems with other parts, inspect the electrical load system and/or A/T system (refer to step 55).
CHECK FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item for DTC P1605 | Suspected Area | Proceed to | |
|---|---|---|---|
| P Position or N Position | Park/Neutral Position Switch | ||
| P and N position are both OFF in at least one data set | In D or R, NSW is ON | Park/neutral position switch assembly | A |
| In D or R, NSW is OFF | A/T system | B | |
| All 5 sets of freeze frame data are ON | - | - | C |
Even if the results are normal, the park/neutral position switch and/or A/T system may have been malfunctioning. If there are no problems with other parts, inspect the park/neutral position switch and/or A/T system (refer to step 55).
CHECK FREEZE FRAME DATA
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Using the GTS, confirm the vehicle conditions recorded in the freeze frame data which were present when the DTC was stored (Click here).
| Freeze Frame Data Item | Result | Suspected Area | Proceed to |
|---|---|---|---|
| Throttle Sensor Position, Calculate Load | Calculate Load decreases while Throttle Sensor Position increases | Mass air flow meter assembly | A |
| Calculate Load does not decrease while Throttle Sensor Position increases | - | B |
CHECK MASS AIR FLOW METER ASSEMBLY
Remove the mass air flow meter assembly.
Check for foreign matter in the airflow passage of the mass air flow meter.
| Result | Proceed to |
|---|---|
| Visible foreign matter is present | A |
| Visible foreign matter is not present | B |
Install the mass air flow meter.
Even if the results are normal, the mass air flow meter may have been malfunctioning. Continue this inspection procedure until step 54, and if there are no problems with other parts, replace the mass air flow meter assembly (refer to step 55).
CHECK HARNESS AND CONNECTOR (ECM - MASS AIR FLOW METER)
Check the harnesses and connectors, referring to DTC P0102 inspection procedure (Click here).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
PERFORM DRIVE TEST
Connect the GTS to the DLC3.
Start the engine and warm it up until the engine coolant temperature stabilizes.
The A/C switch and all accessory switches should be off.
Idle the engine.
Using the GTS, read the value of Calculate Load in the Data List.
| Data List | Specified Condition |
|---|---|
| Calculate Load | 90 to 110% of the current value of the vehicle |
CHECK TERMINAL VOLTAGE (FUEL INJECTOR POWER SOURCE)
Disconnect the fuel injector connector.
Turn the engine switch on (IG).
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| *a | Front view of wire harness connector (to Fuel Injector Assembly) |
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
A rapid decrease in engine speed may have been caused by a malfunction in all or multiple cylinders. There may be an electrical malfunction in the wiring shared by all the cylinders.
CHECK IGNITION SYSTEM
Perform ignition system On-vehicle Inspection (Click here).
PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP DUTY)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump Duty.
When performing the Active Test, check for an operating sound from the fuel pump.
| Control the Fuel Pump Duty | Specified Condition |
|---|---|
| 25 or 80% | Operating sound heard |
| OFF | Operating sound not heard |
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
While performing the Active Test, make sure that there is no fuel leakage from the pipes, no signs that fuel has leaked, and no fuel smell.
If the fuel pump operating noise is abnormal, proceed to step 77.
INSPECT FUEL PUMP
Inspect the fuel pump (Click here).
CHECK FUEL SYSTEM
Check the fuel system.
Check the fuel pump operation.
Check the fuel leaks.
Check the fuel pressure.
Check the fuel pressure (for high pressure).
For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).
| Result | Proceed to |
|---|---|
| Abnormal | A |
| Normal | B |
CHECK FUEL SYSTEM
Check for foreign matter, such as iron particles, around the fuel pump, fuel pump filter and inside the fuel tank, and for signs that the fuel pump was stuck.
| Result | ||||||
|---|---|---|---|---|---|---|
|
If there is foreign matter such as iron particles on the fuel pump, fuel filter or fuel tank, remove the foreign matter.
CHECK FUEL SYSTEM
Check the fuel system.
Check the fuel pump operation.
Check the fuel leaks.
Check the fuel pressure.
Check the fuel pressure (for high pressure).
For the fuel system On-vehicle Inspection, refer to the following procedures (Click here).
CLEAR DTC
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Clear the DTCs (Click here).
GO TO DTC CHARTClick here
CHECK ENGINE IMMOBILISER SYSTEM
REPAIR OR REPLACE INTAKE SYSTEM
REPLACE PURGE VSVClick here
REPLACE MASS AIR FLOW METER ASSEMBLYClick here
REPAIR OR REPLACE HARNESS OR CONNECTOR
REPLACE AIR FUEL RATIO SENSORClick here
REPLACE THERMOSTATClick here
REPLACE ENGINE COOLANT TEMPERATURE SENSORClick here
REPAIR VACUUM SWITCHING VALVE ASSEMBLY NO.1
CHECK FOR INTERMITTENT PROBLEMSClick here
REPLACE ECMClick here
CONNECTOR CORRECTLY
CHECK FUEL PUMP CONTROL CIRCUITClick here
REPLACE FUEL PUMPClick here
REPAIR OR REPLACE FUEL SYSTEM
END
REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLYClick here
CHECK KNOCK SENSOR CIRCUIT
CHECK FUEL INJECTOR ASSEMBLY
CHECK AIR CONDITIONING SYSTEMClick here
CHECK AUTOMATIC TRANSMISSION SYSTEM
CHECK GENERATOR CIRCUITClick here
CHECK PARK/NEUTRAL POSITION SWITCH ASSEMBLYClick here