REAR DOOR DISASSEMBLY


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A015ZZC

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.

  3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A015ZOD

      Using a moulding remover, disengage the 2 claws and 2 clips.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A015ZS2

      Remove the 2 screws.

    2. Using a clip remover, disengage the 8 clips.

    3. A015YK2E02

      Pull out the rear door trim board in the direction indicated by the arrow.

    4. Remove the reference boss from the rear door panel.

    5. Raise the rear door trim board to disengage the 3 claws and remove the rear door trim board together with the rear door inner glass weatherstrip.

    6. A0162J7

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

    7. Disconnect each connector and remove the rear door trim board sub-assembly.

    8. Remove the 2 rear door trim board retainers (green) from the rear door trim board.

  5. REMOVE REAR NO. 2 SPEAKER ASSEMBLY


    1. A016082

      Disengage the speaker connector clamp.

    2. Disengage the 3 claws and remove the rear No. 2 speaker assembly.

      Note

      Do not touch the cone part of the speaker.

  6. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A015ZZL

      Using a moulding remover, disengage the 3 clips as shown in the illustration and remove the rear door inner glass weatherstrip from the rear door trim board.

  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A0161VI

      Remove the 3 screws and bracket.

    2. A015ZGE

      Remove the 5 screws and rear door inside handle sub-assembly.

  8. REMOVE REAR DOOR TRIM COVER


    1. A0160LL

      Remove the screw.

    2. Using a clip remover, disengage the 5 clips and remove the rear door trim cover.

  9. REMOVE REAR DOOR FRAME GARNISH


    1. A015ZLW

      Using a clip remover, remove the 2 clips and rear door frame garnish.

  10. REMOVE REAR SPEAKER ASSEMBLY


    1. A0161NO

      Disconnect the connector.

    2. Remove the 3 bolts and the rear speaker assembly.

      Note

      Do not touch the cone part of the speaker.

  11. REMOVE REAR NO. 3 SPEAKER ASSEMBLY (w/o Front Center Speaker)


    1. A0160N2

      Disconnect the connector.

    2. Remove the 2 bolts and the rear No. 3 speaker assembly.

      Note

      Do not touch the cone part of the speaker.

  12. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A015YVA

      Disconnect the connector.

    2. Disengage each clamp.

    3. Remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  13. REMOVE REAR DOOR CHECK COVER


    1. A0163AE

      Remove the rear door check cover.

  14. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A01613M

      Remove the bolt, 2 nuts, and the rear door check assembly.

  15. REMOVE REAR DOOR WEATHERSTRIP


    1. A015ZUM

      Using a clip remover, disengage the 23 clips.

    2. Remove the double-sided tape and the rear door weatherstrip.

  16. REMOVE REAR DOOR GLASS RUN


    1. A0162X4

      Remove the rear door glass run.

  17. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A0162MB

      Remove the 2 bolts, the screw, and the rear door window division bar sub-assembly.

  18. REMOVE REAR DOOR QUARTER WINDOW GLASS


    1. A01613S

      Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit as shown in the illustration.

    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A015Z3E

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      Do not damage the door glass.

  20. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. A0160I5E01

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

    3. Remove the 3 bolts.

    4. Remove the rear door window regulator sub-assembly and the rear power window regulator motor assembly as a unit.

    5. Remove the temporary bolt from the rear door window regulator.

  21. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A0160B7

      Using a "TORX" socket wrench (T25), remove the 3 screws and the rear power window regulator motor assembly.

  22. REMOVE REAR DOOR LOCK ASSEMBLY


    1. A01613H

      Using a "TORX" socket wrench (T30), remove the 3 screws.

    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

    3. Remove the door lock wiring harness seal from the rear door lock assembly.

  23. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A015YSL

      Using a screwdriver, disengage the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A0162MZ

      Remove the rear door lock remote control cable assembly.

  24. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A0160I4

      Using a screwdriver, disengage the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A0161XO

      Remove the rear door inside locking cable assembly.

  25. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A0162JS

      Using a "TORX" socket wrench (T30), loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  26. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0161GZ

      Using a "TORX" socket wrench (T30), loosen the screw.

    2. A015ZN7

      Pull and hold the release plate of the outside handle frame as shown in the illustration.

      Note

      The release plate may interfere with the outside handle and may be damaged when removing the handle, unless the release plate of the outside handle frame is pulled and held.

    3. A01605D

      Remove the rear door outside handle assembly as shown in the illustration.

  27. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A016080

      Disengage the 3 claws and remove the rear door front outside handle pad.

  28. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01633I

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  29. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A0161B8

      Using a "TORX" socket wrench (T30), loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claws and remove the rear door outside handle frame sub-assembly.

  30. REMOVE REAR DOOR BELT MOULDING ASSEMBLY


    1. A0161WYE01

      Fully open the rear door glass.

    2. Put protective tape on the door below the rear door belt moulding assembly.

    3. Using a moulding remover, disengage the 5 clips and remove the rear door belt moulding assembly.

  31. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature:
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body and moulding excessively.


    1. Fully open the rear door glass.

    2. Using a heat light, heat the rear door front window frame moulding.

    3. A015ZC0

      Using a moulding remover, remove the clip and rear door front window frame moulding.

  32. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING


    1. A0162WRE02

      Insect a 4 mm (0.157 in.) drill bit into a drill.

    2. Tape the 4 mm (0.157 in.) drill bit 5 mm (0.197 in.) from the tip as shown in the illustration.

      Note

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 6 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Prying the rivets with the drill may damage the rivet installation holes or drill bit.

      • Be careful of the drilled rivets, as they may be hot.

    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

    5. Disengage the 2 clips and remove the rear door upper window frame moulding from the door frame.