BACK WINDOW GLASS REMOVAL

Tech Tips

When removing the moulding, heat the vehicle body and moulding using a heat light.

Heating temperature
Item Temperature
Vehicle Body 40 to 60°C (104 to 140°F)
Moulding 20 to 30°C (68 to 86°F)

Note

Do not heat the vehicle body and moulding excessively.


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. Click here.

  2. REMOVE COWL TOP VENTILATOR LOUVER RH


    1. A01GM4S

      Remove the 6 clips and cowl top ventilator louver RH.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE REAR SEAT ASSEMBLY


    1. for Power Seat:

      Remove the rear seat Click here.

    2. for Ottoman:

      Remove the rear seat Click here.

    3. for Fixed Seat Type:

      Remove the rear seat Click here.

  5. REMOVE REAR DOOR SCUFF PLATE LH


    1. for Standard Body:

      Remove the rear door scuff plate Click here.

    2. for Long Body:

      Remove the rear door scuff plate Click here.

  6. REMOVE REAR DOOR SCUFF PLATE RH


    1. for Standard Body:

      Remove the rear door scuff plate Click here.

    2. for Long Body:

      Remove the rear door scuff plate Click here.

  7. REMOVE REAR SEAT SIDE GARNISH LH

    A01GMSD

    1. Detach the 6 claws and remove the rear seat side garnish LH.

  8. REMOVE REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  9. REMOVE ROOF SIDE GARNISH INNER LH

    A01GLGDE10
    Text in Illustration
    *1 Clip A

    1. Pull the inner roof side garnish LH away from the body to detach the 4 clips (do not detach clip A).

    2. Detach the 2 claws of the guide, and pull the inner roof side garnish LH in the direction of the arrow to remove it.

      Tech Tips

      Clip A remains attached to the body.

    3. Remove clip A from the vehicle body.

  10. REMOVE ROOF SIDE GARNISH INNER RH

    Tech Tips

    Use the same procedure described for the LH side.

  11. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY

    A01GMBH

    1. except 4-Passenger with Ottoman:

      Using a moulding remover D, detach the 4 claws and remove the 3 belt guides.

    2. for 4-Passenger with Ottoman:

      Using a moulding remover D, detach the 4 claws and remove the 2 belt guides.

    3. A01GJVU

      except 4-Passenger with Ottoman:

      Detach the 2 clips of the package tray trim panel. Then pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

    4. A01GHWG

      for 4-Passenger with Ottoman:

      Detach the 2 clips of the package tray trim panel. Then pass the 2 rear seat belt floor anchors through the package tray trim panel assembly.

    5. w/o Rear Cooler:

      Remove the package tray trim panel assembly.

    6. w/ Rear Cooler:

      Disconnect the solar sensor connector and remove the package tray trim panel assembly.

  12. REMOVE NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY

    A01GN2A

    1. Detach the 5 claws and 3 clips, and remove the No. 2 package tray trim panel assembly.

  13. REMOVE ROOF CONSOLE BOX ASSEMBLY (w/ Rear Seat Entertainment System)


    1. A01GI6U

      w/o Sliding Roof:


      1. Remove the 2 screws.

      2. Detach the 6 clips, 2 claws and 2 hooks and remove the roof console box assembly.

      3. Disconnect the connector.

    2. A01GLXB

      w/ Sliding Roof:


      1. Remove the 2 screws.

      2. Detach the 6 clips and 2 hooks and remove the roof console box assembly.

      3. Disconnect the connector.

  14. REMOVE SPOT LIGHT ASSEMBLY

    A01GL0Z

    1. Using moulding remover D, detach the 4 claws and remove the spot light assembly.

    2. Disconnect the connector.

  15. REMOVE REAR VANITY LIGHT ASSEMBLY

    Tech Tips

    Use the same procedure to remove the vanity light on the other side.


    1. Using a screwdriver, detach the 4 claws and remove the lens.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Remove the 2 screws.

    3. Using moulding remover D, detach the claw and remove the vanity light assembly.

    4. Disconnect the connector.

      A01GNKIE02
      Text in Illustration
      *1 Protective Tape - -
  16. REMOVE COAT HOOK

    A01GKXX

    Tech Tips

    Use the same procedure to remove the hook on the other side.


    1. Remove the screw and coat hook.

  17. REMOVE ROOF SIDE REGISTER BEZEL LH (w/ Rear Cooler)

    A01GJ83

    1. Remove the screw.

    2. Detach the claw and remove the roof side register LH.

  18. REMOVE ROOF SIDE REGISTER BEZEL RH (w/ Rear Cooler)

    Tech Tips

    Use the same procedure described for the LH side.

  19. REMOVE ASSIST GRIP SUB-ASSEMBLY

    A01GI9LE09
    Text in Illustration
    *1 Protective Tape

    Tech Tips

    Use the same procedure for all the assist grips.


    1. Using a screwdriver, detach the 4 claws and remove the 2 assist grip covers.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Detach the 2 clips and remove the assist grip sub-assembly.

  20. REMOVE ROOF HEADLINING ASSEMBLY


    1. for Standard Body:

      Tech Tips

      It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining Click here so that the back window glass can be removed in a later step.

    2. for Long Body:

      Tech Tips

      It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining Click here so that the back window glass can be removed in a later step.

  21. REMOVE AMPLIFIER ANTENNA ASSEMBLY


    1. Disconnect each connector.

    2. Detach the 4 clamps labeled A and remove the 2 nuts labeled B.

    3. Detach the clip labeled C and remove the amplifier antenna.

      Tech Tips


      • Remove the clip if it is damaged.

      • The clip is used when the vehicle is assembled at the factory and is not needed for the reinstallation.

      A01GK0JE01
  22. REMOVE FRONT FENDER TO COWL SIDE SEAL LH


    1. A01GM3A

      Detach the clip and claw, and then remove the cowl side seal LH.

  23. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

    Tech Tips

    Use the same procedures described for the No. 2 clip.

  24. REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER LH


    1. Put protective tape around the moulding.

    2. for Standard Body:

      Using a moulding remover, detach the 16 clips and remove the moulding.

      A01GMR8
    3. for Long Body:

      Using a moulding remover, detach the 17 clips and remove the moulding.

      A01GJ5M

      Note


      • Do not remove the clips from the vehicle body.

      • If the clips are damaged or removed accidentally, replace them.

  25. REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER RH

    Tech Tips

    Use the same procedures described for the LH side.

  26. REMOVE NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP

    A01GJWN

    Tech Tips

    Perform the following procedure if replacing the No. 2 moulding clip.


    1. Remove the No. 2 moulding clip.

  27. REMOVE NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Use the same procedures described for the No. 2 windshield outside moulding clip.

  28. REMOVE ROOF NO. 2 DRIP SIDE FINISH MOULDING CLIP

    Tech Tips

    Perform the following procedure if replacing the No. 2 moulding clips.


    1. Remove the 9 No. 2 moulding clips.

      A01GO17
  29. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Perform the following procedure if replacing the No. 3 windshield outside moulding clip.


    1. Put a 4 mm (0.16 in.) drill bit into a drill.

    2. Wind tape around the drill bit approximately 5 mm (0.20 in.) from the tip of the drill.

      Tech Tips

      Tape the 4 mm (0.16 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the rivets, drill off the flanges of the rivets, and remove the 10 rivets.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivets with the drill, because this may cause damage to the installation holes of the rivets or the drill bit.

      • Be careful of the drilled rivets as they may become hot.

      A01GHK8E03
      Text in Illustration
      *a Front Side *b Rear Side
    4. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  30. REMOVE ROOF NO. 1 DRIP SIDE FINISH MOULDING CLIP

    Tech Tips

    Perform the following procedure if replacing the No. 1 roof drip side finish moulding clips.


    1. for Standard Body:

      Remove the 6 No. 1 roof drip side finish moulding clips.

      A01GKXW
    2. for Long Body:

      Remove the 7 No. 1 roof drip side finish moulding clips.

      A01GHUG
  31. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    A01GIID
  32. REMOVE ROPE HOOK ASSEMBLY


    1. A01GMHF

      Remove the 4 bolts and 4 rope hook assemblies.

  33. REMOVE ROPE HOOK


    1. A01GJF0

      Remove the 4 rope hooks by pushing the claws in the direction of the arrows in the illustration.

  34. REMOVE DECK TRIM SIDE BOARD LH


    1. A01GJT4E02
      Text in Illustration
      *A w/ Spare Tire
      *B w/o Spare Tire

      w/ Spear Tire:


      1. Remove the clip.

      2. Remove the deck trim side board LH.

    2. w/o Spear Tire:


      1. Detach the clip and deck trim side board LH.

  35. REMOVE DECK TRIM SIDE BOARD RH


    1. A01GL8HE02
      Text in Illustration
      *A w/ Spare Tire
      *B w/o Spare Tire

      w/ Spear Tire:


      1. Remove the clip.

      2. Remove the deck trim side board RH.

    2. w/o Spear Tire:


      1. Detach the clip and deck trim side board RH.

  36. REMOVE LUGGAGE COMPARTMENT NO. 1 LIGHT ASSEMBLY


    1. A01GN4SE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, detach the 2 claws and remove the No. 1 luggage compartment light assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  37. REMOVE LUGGAGE COMPARTMENT NO. 2 TRIM HOOK (w/ Rear Cooler)


    1. Detach the No. 2 luggage compartment trim hook.

  38. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER


    1. w/o Rear Cooler:


      1. A01GJSC

        Remove the 4 claws, 3 clips and front luggage compartment trim cover.

    2. w/ Rear Cooler:


      1. A01GI60

        Remove the 4 claws, 5 clips and front luggage compartment trim cover.

  39. REMOVE REAR FLOOR FINISH PLATE


    1. A01GHU1

      Remove the 3 clips.

    2. Detach the 4 clips and remove the rear floor finish plate.

  40. REMOVE BACK WINDOW MOULDING OUTSIDE LOWER


    1. Using a screwdriver, detach the 2 claws, 4 fasteners and double-sided tape (3 areas). Slide the moulding toward the front of the vehicle along the back window glass to detach the clip. Then remove the moulding.

      Note


      • Be careful not to damage the vehicle body.

      • Do not lift the moulding or slide it toward the rear of the vehicle when detaching the clip.

      • The moulding is a non-reusable part.

      Tech Tips

      Tape the screwdriver tip before use.

      A01GMS4E01
  41. REMOVE LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH


    1. A01GJ4PE02
      Text in Illustration
      *A w/o Rear Cooler
      *B w/ Rear Cooler

      Remove the 2 clips.

    2. Detach the claw and luggage compartment trim cover assembly LH.

  42. REMOVE LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH


    1. A01GMS7E01
      Text in Illustration
      *A w/o Rear Cooler
      *B w/ Rear Cooler

      Remove the 2 clips.

    2. Detach the claw and luggage compartment trim cover assembly RH.

  43. REMOVE REAR COMBINATION LIGHT ASSEMBLY LH


    1. Put protective tape around the rear combination light assembly LH.

    2. Disconnect the connector.

    3. Remove the 3 nuts.

    4. Move the rear combination light assembly LH in the direction of the arrow in the illustration, detach the clip, 2 claws and 2 guides to remove the rear combination light assembly LH.

      Tech Tips

      The clips remain on the vehicle body.

      A01GJX5E02
      Text in Illustration
      *1 Protective Tape *2 Rear Combination Light Assembly LH
      *3 Clip - -
  44. REMOVE REAR COMBINATION LIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  45. REMOVE LUGGAGE COMPARTMENT DOOR HINGE COVER LH

    A01GK53E01

    1. Using a screwdriver, detach the double-sided tape (2 areas) and 2 clips. Then remove the hinge cover.

      Note


      • Be careful not to damage the vehicle body.

      • The hinge cover is a non-reusable part.

      Tech Tips

      Tape the screwdriver tip before use.

  46. REMOVE LUGGAGE COMPARTMENT DOOR HINGE COVER RH

    Tech Tips

    Use the same procedures described for the LH side.

  47. REMOVE NO. 2 CENTER STOP LIGHT COVER

    A01GK0G

    1. Push in the No. 2 center stop light cover at a point 10 mm (0.393 in.) from the end of the cover as shown in the illustration.

    2. A01GJR5

      With the No. 2 center stop light cover pushed in, slide it towards the outside of the vehicle to detach the 4 claws.

    3. A01GKXY

      Lift up the No. 2 center stop light cover to remove it as shown in the illustration.

  48. REMOVE CENTER STOP LIGHT COVER

    A01GNNT

    1. Push in the center stop light cover at a point 10 mm (0.393 in.) from the end of the cover as shown in the illustration.

    2. A01GJGK

      With the center stop light cover pushed in, slide it towards the outside of the vehicle to detach the 4 claws.

    3. A01GIH3

      Lift up the center stop light cover to remove it as shown in the illustration.

  49. REMOVE CENTER STOP LIGHT CLIP


    1. Turn the 2 center stop light clips 90° and remove them.

  50. REMOVE CENTER STOP LIGHT ASSEMBLY

    A01GJMR

    1. Disconnect the harness and connector.

    2. A01GKP6

      Remove the 2 screws.

    3. Detach the 2 claws and remove the center stop light assembly.

  51. REMOVE BACK WINDOW GLASS

    A01GM65E01

    Note

    As the stopper, bracket and harness are not supplied individually, be careful not to damage them when installing the back window glass.


    1. A01GHS0E01

      Apply protective tape to the outer surface of the vehicle body to prevent scratches.

      Note

      When separating the back window glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.

    2. A01GHLTE01

      From the interior, insert a piano wire between the vehicle body and back window glass as shown in the illustration.

      Note


      • If the stopper is damaged, the back window glass assembly must be replaced. Be careful when performing the procedure.

      • Make sure not to deform the upper brackets.

      • Make sure not to damage the wire harness.

    3. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

    4. A01GO16E01

      Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.

      Tech Tips

      Matchmarks do not need to be placed if the glass is not going to be reused.

    5. Cut through the adhesive by pulling the piano wire around the back window glass.

      Note

      Leave as much adhesive on the vehicle body as possible when removing the back window glass.

    6. Using suction cups, remove the back window glass.

      Note

      If the stopper is damaged, the back window glass assembly must be replaced. Be careful when performing the procedure.

  52. CLEAN BACK WINDOW GLASS

    A01GK3FE02

    1. Clean the outer edge of the back window glass with a non-residue solvent.

      Note


      • Do not touch the back window glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new back window glass, clean the back window glass with a non-residue solvent.

  53. CLEAN VEHICLE BODY

    A01GII1E02

    1. Using a scraper, remove the moulding and adhesive from the back window glass.

    2. Clean and shape the contact surface of the vehicle body.


      1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

        Tech Tips

        Leave as much adhesive on the vehicle body as possible.

        Note

        Be careful not to damage the vehicle body.

      2. Clean the contact surface of the vehicle body with cleaner.

        Tech Tips

        Even if all the adhesive has been removed, clean the vehicle body.