REAR SUSPENSION MEMBER INSTALLATION


  1. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING CUSHION (for Rear Side)

    A01GI4QE02

    1. Apply soapy water around the outside of a new rear suspension member body mounting cushion.

      Text in Illustration
      *a Front of Vehicle
      *b Apply Soapy Water

    2. Position the body mounting cushion as shown in the illustration, and install it to the rear suspension member.

    3. A01GJS9E01

      Using SST, press in the body mounting cushion.

      SST
      09316-12010
      09570-24011
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00910 )

      Note

      Do not apply excessive force to the inner cylinder of the body mounting cushion.

  2. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING CUSHION LH (for Front Side)

    A01GL54E02

    1. Apply soapy water around the outside of a new rear suspension member body mounting cushion.

      Text in Illustration
      *a Front of Vehicle
      *b Apply Soapy Water

    2. Position the body mounting cushion as shown in the illustration, and install it to the rear suspension member.

    3. A01GM8DE01

      Using SST, press in the body mounting cushion.

      SST
      09316-12010
      09570-24011
      09950-40011   ( 09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011 )
      09950-60020   ( 09951-00910 )

      Note

      Do not apply excessive force to the inner cylinder of the body mounting cushion.

  3. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING CUSHION RH (for Front Side)

    Tech Tips

    Use the same procedure described for the LH side.

  4. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION


    1. Pass SST bolts through the area shown in the illustration, and install the mount cushion No. 1.

      SST
      09570-24011
      A01GLSPE02

      Note


      • Make sure the mount cushion installation angle misalignment is not over +-3

      • Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.

      • Before using SST bolts, apply hypoid gear oil to their threads.

      • Be sure to combine SST properly.

      • Confirm that SST contacts the entire seat surface of the mount cushion.

      • Do not install SST bolts at an angle.

      • Make sure SST bolts are tightened equally.

  5. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION


    1. Pass SST bolt through the area shown in the illustration, and install the mount cushion No. 2.

      SST
      09570-24011
      A01GKZJE02

      Note


      • Make sure the mount cushion installation angle misalignment is not over +-3.

      • Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.

      • Before using SST bolt, apply hypoid gear oil to their threads.

      • Be sure to combine SST properly.

      • Confirm that SST contacts the entire seat surface of the mount cushion.

      • Do not install SST bolts at an angle.

  6. TEMPORARILY INSTALL REAR NO. 2 UPPER CONTROL ARM ASSEMBLY LH

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    1. Temporarily install the control arm with the bolt, nut and washer to the suspension member.

  7. TEMPORARILY INSTALL REAR NO. 2 UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  8. TEMPORARILY INSTALL REAR NO. 1 UPPER CONTROL ARM ASSEMBLY LH

    A01GKCM

    1. Temporarily install the control arm with the bolt, nut and washer to the suspension member.

  9. TEMPORARILY INSTALL REAR NO. 1 UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  10. TEMPORARILY INSTALL TOE CONTROL LINK SUB-ASSEMBLY LH


    1. A01GNVM
      A01GISZE05

      Insert the toe adjust cam from the front of the vehicle and connect the toe control link. Then temporarily install the No. 2 suspension toe adjust plate with the nut.

      Text in Illustration
      *1 No. 2 Suspension Toe Adjust Plate
      *a Matchmark

      Note

      Align the matchmarks of the No. 2 suspension toe adjust plate and suspension member.

  11. TEMPORARILY INSTALL TOE CONTROL LINK SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  12. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

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    1. Temporarily install the No. 1 suspension arm with the bolt and nut to the suspension member.

  13. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  14. INSTALL REAR SUSPENSION MEMBER DAMPER


    1. A01GLJU

      Install the rear suspension member damper with the 3 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  15. INSTALL REAR STABILIZER BAR

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    1. Make sure the bracket's arrows face the front of the vehicle.

    2. A01GIISE02

      First temporarily install bolt 1. Then install bolts 2, 3 and 4. Then tighten bolt 5.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  16. INSTALL ELECTRIC PARKING BRAKE ACTUATOR

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  17. INSTALL REAR STABILIZER LINK ASSEMBLY LH

    A01GKDO

    1. Install the stabilizer link with the nut to the stabilizer bar.

      Torque:
      89 N*m  { 908 kgf*cm, 66 ft.*lbf }

  18. INSTALL REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  19. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. A01GHZJE01
      Text in Illustration
      *1 Attachment
      *2 Engine Lifter
      *a Attachment placement location

      Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.

      Note


      • Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.

      • Use the attachments to keep the rear suspension member sub-assembly level.

      • The rear suspension member sub-assembly is a heavy component. Make sure that it is supported securely.

    2. Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the body.

      Note

      When raising the rear suspension member subassembly, be careful not to damage the vehicle body or other components installed on the vehicle.

    3. for Sports Package:

      A01GJ92E03
      Text in Illustration
      *A for Sports Package *B for Standard
      *1 Suspension Member Stopper Lower RH *2 Suspension Member Stopper Lower LH

      1. Install the 2 member stoppers with the 4 bolts labeled B, and install the 4 bolts labeled A.

        Torque:
        for bolt A
        19 N*m  { 194 kgf*cm, 14 ft.*lbf }
        for bolt B
        127 N*m  { 1295 kgf*cm, 94 ft.*lbf }

    4. for Standard:


      1. Install the 4 bolts labeled B.

        Torque:
        127 N*m  { 1295 kgf*cm, 94 ft.*lbf }

  20. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY WITH DRIVE SHAFT

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  21. INSTALL REAR AXLE ASSEMBLY LH

    Click here

  22. INSTALL REAR AXLE ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  23. INSTALL LOAD SENSING VALVE SENSOR BRACKET


    1. Install the bracket to the lower arm with the bolt.

  24. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH


    1. A01GI1Z

      Install the height control sensor with the 2 bolts.

      Torque:
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }

      Note

      Do not drop the height control sensor. If it is dropped, replace it with a new one.

    2. A01GMVU

      Align the matchmarks on the height control sensor link and bracket.

    3. Install the nut to the height control sensor link.

      Torque:
      5.3 N*m  { 54 kgf*cm, 47 in.*lbf }

    4. Connect the connector.

  25. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  26. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  27. CONNECT NO. 1 ACTUATOR HARNESS CLAMP

    Click here

  28. INSTALL REAR WHEEL HOUSE LINER LH


    1. Install the liner with the 3 screws, 11 nuts, 2 clips to the vehicle side.

  29. STABILIZE SUSPENSION (w/o Air Suspension)

    A01GND4

    1. Install the rear tires.

      Torque:
      140 N*m  { 1428 kgf*cm, 104 ft.*lbf }

    2. Lower the vehicle and bounce it up and down several times to stabilize the rear suspension.

    3. Remove the rear tires.

    4. Jack up the axle carrier with a wooden block between the jack and axle carrier. Apply a load to the rear suspension so that the rear drive shaft assembly becomes level.

  30. STABILIZE SUSPENSION (w/ Air Suspension)

    A01GND4

    1. Install the rear tires.

      Torque:
      140 N*m  { 1428 kgf*cm, 104 ft.*lbf }

    2. Lower the vehicle and start the engine. Then fill the pneumatic cylinder assembly with rear shock absorber with air.

    3. Lower the vehicle and bounce it up and down several times to stabilize the rear suspension.

    4. Remove the rear tires.

    5. Jack up the axle carrier with a wooden block between the jack and axle carrier. Apply a load to the suspension so that the rear drive shaft assembly is placed in a horizontal position.

  31. TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY LH


    1. Tighten the nuts on the rear control arm.

      Torque:
      225 N*m  { 2294 kgf*cm, 166 ft.*lbf, for suspension member side }
      160 N*m  { 1632 kgf*cm, 118 ft.*lbf, for axle carrier side }

  32. TIGHTEN REAR NO. 2 UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  33. TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY LH


    1. Tighten the nuts on the control arm.

      Torque:
      150 N*m  { 1530 kgf*cm, 111 ft.*lbf, for suspension member side }
      160 N*m  { 1632 kgf*cm, 118 ft.*lbf, for axle carrier side }

  34. TIGHTEN REAR NO. 1 UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  35. TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY LH


    1. Tighten the 2 nuts.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf, for suspension member side }
      118 N*m  { 1203 kgf*cm, 87 ft.*lbf, for axle carrier side }

  36. TIGHTEN TOE CONTROL LINK SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  37. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH


    1. Tighten the bolt and nut.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf, for bolt }
      118 N*m  { 1203 kgf*cm, 87 ft.*lbf, for nut }

  38. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  39. INSPECT REAR NO. 1 UPPER CONTROL ARM BALL JOINT LOOSENESS

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    1. Jack up the vehicle.

    2. Shake the suspension arm by hand and check for rattle.

      Standard rattle
      No rattle is felt

  40. INSPECT REAR NO. 2 UPPER CONTROL ARM BALL JOINT LOOSENESS

    A01GKQ0

    1. Jack up the vehicle.

    2. Shake the suspension arm by hand and check for rattle.

      Standard rattle
      No rattle is felt

  41. INSPECT REAR NO. 1 SUSPENSION ARM BALL JOINT LOOSENESS

    A01GLC6

    1. Jack up the vehicle.

    2. Shake the suspension arm by hand and check for rattle.

      Standard rattle
      No rattle is felt

  42. INSPECT TOE CONTROL LINK BALL JOINT LOOSENESS

    A01GLXC

    1. Jack up the vehicle.

    2. Shake the suspension link by hand and check for rattle.

      Standard rattle
      No rattle is felt

  43. CHECK VEHICLE HEIGHT

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  44. ADJUST VEHICLE HEIGHT

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  45. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

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  46. ADJUST HEADLIGHT ASSEMBLY

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  47. ADJUST OBJECT RECOGNITION CAMERA

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