DIFFERENTIAL CARRIER ASSEMBLY (for LSD) INSTALLATION


  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY


    1. Place the rear differential carrier assembly on a transmission jack.

      CAUTION:


      • As the rear differential carrier assembly is very heavy, securely support it with the transmission jack.

      • Perform this procedure with several people supporting the rear differential carrier assembly so that it does not tilt or fall.

    2. Slowly raise the transmission jack so that the rear differential carrier is at its installation position.

      Note

      When installing the rear differential carrier assembly, do not damage the installation surface.

    3. A01GLAEE01

      Temporarily install the upper and lower rear differential mount stoppers with 2 new bolts (B).

    4. Temporarily install 2 new bolts (A).

    5. Temporarily install a new bolt (C).

    6. Using SST and a 12 mm socket hexagon wrench, tighten the 2 bolts (A).

      SST
      09961-00950
      Torque:
      without SST
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
      with SST
      75 N*m  { 764 kgf*cm, 55 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 400 mm (16 in.).

      • Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

    7. Using SST and a 12 mm socket hexagon wrench, tighten the bolt (C).

      SST
      09961-00950
      Torque:
      without SST
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
      with SST
      75 N*m  { 764 kgf*cm, 55 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 400 mm (16 in.).

      • Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

    8. Tighten the 2 bolts (B).

      Torque:
      105 N*m  { 1066 kgf*cm, 77 ft.*lbf }

      Note

      Make sure that the upper and lower rear differential mount stoppers are not shifted or tilted.

  2. INSTALL REAR DRIVE SHAFT ASSEMBLY LH

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  3. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  4. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  5. ADD DIFFERENTIAL OIL


    1. A01GL7L

      Using a 10 mm hexagon wrench, remove the differential filler plug and gasket.

    2. Add oil.

      Standard capacity
      1.30 to 1.40 liters (1.38 to 1.48 US qts, 1.15 to 1.23 Imp. qts)
      Oil grade
      Toyota Genuine Differential gear oil LX 75W-85 GL-5 or equivalent

    3. Check the oil level.

    4. Using a 10 mm hexagon wrench, install the differential filler plug and a new gasket.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Note

      After replacing the oil, recheck the oil level after driving.

  6. INSPECT FOR DIFFERENTIAL OIL LEAK

  7. INSTALL REAR WHEELS

    Torque:
    140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

  8. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

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  9. CHECK FOR SPEED SENSOR SIGNAL

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  10. INSPECT AND ADJUST HEADLIGHT AIMING

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  11. INSPECT AND ADJUST FOG LIGHT AIMING

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