EXHAUST MANIFOLD REMOVAL


  1. REMOVE COWL TOP VENTILATOR LOUVER RH

    A01GM4S

    1. Remove the 6 clips and cowl top ventilator louver RH.

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  5. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  6. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. REMOVE V-BANK COVER SUB-ASSEMBLY

    A01GLQ5E01

    1. While using both hands, lift the rear side of the cover upwards to detach the 4 clips B. Slide the cover towards the front of the vehicle to detach the 2 clips labeled A, and remove the V-bank cover sub-assembly.

      Note

      The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

  8. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY

    A01GNHGE01

    1. Remove the 5 clips labeled A.

    2. Lift up the air cleaner inlet cover sub-assembly to detach the 4 clips labeled B, and remove the air cleaner inlet cover sub-assembly.

  9. REMOVE NO. 1 AIR CLEANER INLET

    A01GM3N

    1. Remove the 2 bolts.

    2. A01GMLIE01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and labeled B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the air cleaner inlet by the protrusions labeled D and labeled E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  10. REMOVE INTAKE AIR CONNECTOR PIPE


    1. A01GNDS

      Disconnect the No. 1 and No. 2 ventilation hoses from the intake air connector pipe.

    2. Using a clip remover, detach the 2 wire harness clamps.

    3. Loosen the 3 hose clamps, and remove the intake air connector pipe.

  11. REMOVE V-RIBBED BELT


    1. A01GK62

      Rotate the tensioner pulley counterclockwise to loosen the belt tension.

      Tech Tips

      The pulley bolt for the belt tensioner has a left-handed thread.


      1. A01GMRNE01

        While turning the belt tensioner counterclockwise, align the holes. Insert a bar with a diameter of 5 mm (0.197 in.) into the holes to fix the belt tensioner in place.

    2. Remove the V belt.

  12. REMOVE ENGINE ROOM SIDE COVER LH


    1. A01GKBH

      Remove the 5 clips and engine room side cover LH.

  13. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GLUY

      Remove the 5 clips and engine room side cover RH.

  14. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GK3K

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  15. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER


    1. A01GM9J

      Remove the 8 bolts and front suspension member protector lower.

  16. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A01GLG9

      Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly.

  17. REMOVE GENERATOR ASSEMBLY

    A01GN07

    1. Remove the nut, and disconnect the harness from the +B terminal.

    2. Disconnect the generator connector.

    3. A01GLG5

      Remove the 2 bolts and 2 nuts.

    4. A01GHPM

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and generator.

  18. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS)


    1. A01GJFBE02
      Text in Illustration
      *a Front of the vehicle

      Loosen bolt A and remove bolt B, then slide the steering sliding with shaft yoke.

      Note


      • Do not remove bolt A.

      • Do not separate the steering sliding with shaft yoke from the power steering link.

    2. A01GHO5E04
      Text in Illustration
      *1 No. 2 steering intermediate shaft
      *2 Power steering link
      *a Matchmark

      Put matchmarks on the steering sliding with shaft yoke, No. 2 steering intermediate shaft and power steering link.

    3. Remove the bolt and the steering sliding with shaft yoke from the power steering link.

    4. A01GKZRE03
      Text in Illustration
      *1 Steering sliding with shaft yoke
      *2 No. 2 steering intermediate shaft

      Separate the steering sliding with shaft yoke from the No. 2 steering intermediate shaft.

      Tech Tips

      Insert a screwdriver or equivalent into the yoke's hole. Hold down the intermediate shaft's claw and remove the No. 2 steering intermediate shaft. If the claw is damaged, remove the claw. The intermediate shaft does not have to be replaced.

  19. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS)


    1. A01GJFBE02
      Text in Illustration
      *a Front of the Vehicle

      Loosen bolt A and remove bolt B, then slide the steering sliding with shaft yoke.

      Note


      • Do not remove bolt A.

      • Do not separate the steering sliding with shaft yoke from the intermediate shaft.

    2. A01GHO5E04
      Text in Illustration
      *1 No. 2 steering intermediate shaft
      *2 Intermediate shaft
      *a Matchmark

      Put matchmarks on the steering sliding with shaft yoke, No. 2 steering intermediate shaft and intermediate shaft.

    3. Remove the bolt and the steering sliding with shaft yoke from the steering intermediate shaft.

    4. A01GKZRE03
      Text in Illustration
      *1 Steering sliding with shaft yoke
      *2 No. 2 steering intermediate shaft

      Separate the steering sliding with shaft yoke from the No. 2 steering intermediate shaft.

      Tech Tips

      Insert a screwdriver or equivalent into the yoke's hole. Hold down the intermediate shaft's claw and remove the intermediate shaft. If the claw is damaged, remove the claw. The intermediate shaft does not have to be replaced.

  20. REMOVE STEERING INTERMEDIATE SHAFT (w/o VGRS)


    1. A01GLDLE02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the steering intermediate shaft and power steering link.

    2. Remove the bolt and steering intermediate shaft.

  21. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS)


    1. A01GLV7E02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft and steering column.

    2. Remove the bolt.

    3. A01GKUZE02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft and power steering link.

    4. Remove the bolt.

    5. A01GKW4

      Remove the clamp and No. 2 steering intermediate shaft.

  22. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)


    1. A01GKDGE02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft and the steering column.

    2. Remove the bolt.

    3. A01GHOW

      Remove the clamp and No. 2 steering intermediate shaft.

  23. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01GIJH

      Remove the engine oil level dipstick.

    2. Remove the 2 bolts and engine oil level dipstick guide.

  24. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01GIOR

      Disconnect the sensor connector.

    2. A01GLJH

      Remove the 3 bolts and heat insulator.

  25. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01GL4Q

      Remove the 8 nuts, exhaust manifold and gasket.

  26. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01GNRH

      Disconnect the sensor connector.

    2. A01GNSZ

      Remove the 3 bolts and heat insulator.

  27. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01GLYY

      Remove the 8 nuts, exhaust manifold and gasket.

  28. REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 1)

    A01GNO0E01

    1. Using SST, remove the heated oxygen sensor from the exhaust manifold LH.

      SST
      09224-00010

  29. REMOVE HEATED OXYGEN SENSOR (for Bank 2 Sensor 1)

    A01GMV0E01

    1. Using SST, remove the heated oxygen sensor from the exhaust manifold RH.

      SST
      09224-00010