EXHAUST MANIFOLD (for 2WD) REMOVAL


  1. REMOVE COWL TOP VENTILATOR LOUVER


    1. A01GM4S

      for LHD:

      Remove the 6 clips and cowl top ventilator louver RH.

    2. A01GI9P

      for RHD:

      Remove the 6 clips and cowl top ventilator louver LH.

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE FRONT EXHAUST PIPE ASSEMBLY

    Click here

  5. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  6. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Tech Tips

    Use the same procedure described for the LH side.

  7. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01GMKRE01

      Using both hands, lift the rear side of the cover upwards to detach the 4 clips labeled B. Then slide the cover toward the front of the vehicle to detach the 2 clips labeled A and remove the V-bank cover sub-assembly.

      Note


      • The V-bank cover sub-assembly may be damaged if its front and rear are lifted at the same time.

      • When detaching the clips labeled A, be sure to slide the cover toward the front of the vehicle.

  8. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY


    1. A01GLYAE01

      Remove the 5 clips labeled A.

    2. Lift up the air cleaner inlet cover sub-assembly to detach the 4 clips labeled B, and remove the air cleaner inlet cover sub-assembly.

  9. REMOVE NO. 1 AIR CLEANER INLET


    1. A01GKZB

      Remove the 2 bolts.

    2. A01GJVME01

      Hold the No. 1 air cleaner inlet by the protrusions labeled A and labeled B, and detach the connections.

    3. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled C.

    4. Hold the No. 1 air cleaner inlet by the protrusions labeled D and labeled E, and detach the connections.

    5. Rotate the No. 1 air cleaner inlet as shown in the illustration to detach the protrusion labeled F.

  10. REMOVE INTAKE AIR CONNECTOR PIPE


    1. Disconnect the No. 1 and No. 2 ventilation hoses from the intake air connector pipe.

      A01GMWQE01
      Text in Illustration
      *a w/ Intake Air Sound Creator *b w/ Intake Air Resonator

    2. Using a clip remover, detach the 2 wire harness clamps.

    3. Loosen the 3 hose clamps, and remove the intake air connector pipe.

    4. Remove the intake air sound creator.

      Tech Tips

      Only perform this procedure when replacement of the intake air sound creator is necessary.


      1. Loosen the hose clamp and remove the intake air sound creator.

  11. REMOVE V-RIBBED BELT


    1. A01GK62

      Rotate the tensioner pulley counterclockwise to loosen the belt tension.

      Tech Tips

      The pulley bolt for the belt tensioner has a left-handed thread.


      1. A01GMRNE01

        While turning the belt tensioner counterclockwise, align the holes. Insert a bar with a diameter of 5 mm (0.197 in.) into the holes to fix the belt tensioner in place.

    2. Remove the V-ribbed belt.

  12. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GL9VE01
      Text in Illustration
      *A for LHD
      *B for RHD

      Remove the 5 clips and engine room side cover RH.

  13. REMOVE ENGINE ROOM SIDE COVER LH


    1. A01GK7CE01
      Text in Illustration
      *A for LHD
      *B for RHD

      Remove the 5 clips and engine room side cover LH.

  14. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GHO1E01
      Text in Illustration
      *A for 2WD
      *B for AWD

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  15. REMOVE FRONT SUSPENSION MEMBER PROTECTOR LOWER


    1. A01GM9J

      Remove the 8 bolts and front suspension member protector lower.

  16. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A01GLG9

      Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly.

  17. REMOVE GENERATOR ASSEMBLY

    A01GN07

    1. Remove the nut, and disconnect the harness from the +B terminal.

    2. Disconnect the generator connector.

    3. A01GLG5

      Remove the 2 bolts and 2 nuts.

    4. A01GHPM

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and generator.

  18. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS)


    1. A01GJFBE02
      Text in Illustration
      *a Front of the vehicle

      Loosen bolt A and remove bolt B, then slide the steering sliding with shaft yoke.

      Note


      • Do not remove bolt A.

      • Do not separate the steering sliding with shaft yoke from the power steering link.

    2. A01GHO5E04
      Text in Illustration
      *1 No. 2 steering intermediate shaft
      *2 Power steering link
      *a Matchmark

      Put matchmarks on the steering sliding with shaft yoke, No. 2 steering intermediate shaft and power steering link.

    3. Remove the bolt and the steering sliding with shaft yoke from the power steering link.

    4. A01GKZRE03
      Text in Illustration
      *1 Steering sliding with shaft yoke
      *2 No. 2 steering intermediate shaft

      Separate the steering sliding with shaft yoke from the No. 2 steering intermediate shaft.

      Tech Tips

      Insert a screwdriver or equivalent into the yoke's hole. Hold down the intermediate shaft's claw and remove the No. 2 steering intermediate shaft. If the claw is damaged, remove the claw. The intermediate shaft does not have to be replaced.

  19. REMOVE STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS)


    1. A01GJFBE02
      Text in Illustration
      *a Front of the Vehicle

      Loosen bolt A and remove bolt B, then slide the steering sliding with shaft yoke.

      Note


      • Do not remove bolt A.

      • Do not separate the steering sliding with shaft yoke from the intermediate shaft.

    2. A01GHO5E04
      Text in Illustration
      *1 No. 2 steering intermediate shaft
      *2 Intermediate shaft
      *a Matchmark

      Put matchmarks on the steering sliding with shaft yoke, No. 2 steering intermediate shaft and intermediate shaft.

    3. Remove the bolt and the steering sliding with shaft yoke from the steering intermediate shaft.

    4. A01GKZRE03
      Text in Illustration
      *1 Steering sliding with shaft yoke
      *2 No. 2 steering intermediate shaft

      Separate the steering sliding with shaft yoke from the No. 2 steering intermediate shaft.

      Tech Tips

      Insert a screwdriver or equivalent into the yoke's hole. Hold down the intermediate shaft's claw and remove the intermediate shaft. If the claw is damaged, remove the claw. The intermediate shaft does not have to be replaced.

  20. REMOVE STEERING INTERMEDIATE SHAFT (w/o VGRS)


    1. A01GLDLE02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the steering intermediate shaft and power steering link.

    2. Remove the bolt and steering intermediate shaft.

  21. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS)


    1. A01GLV7E02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft and steering column.

    2. Remove the bolt.

    3. A01GKUZE02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft and power steering link.

    4. Remove the bolt.

    5. A01GKW4

      Remove the clamp and No. 2 steering intermediate shaft.

  22. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)


    1. A01GKDGE02
      Text in Illustration
      *a Matchmark

      Put matchmarks on the No. 2 steering intermediate shaft and the steering column.

    2. Remove the bolt.

    3. A01GHOW

      Remove the clamp and No. 2 steering intermediate shaft.

  23. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01GIJH

      Remove the engine oil level dipstick.

    2. Remove the 2 bolts and engine oil level dipstick guide.

  24. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01GMCN

      Disconnect the air fuel ratio sensor connector.

    2. A01GLZZ

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator.

  25. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01GMH5

      Remove the 8 nuts and exhaust manifold RH.

    2. A01GK39

      Remove the gasket.

      Text in Illustration
      A01GKOV Front

  26. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01GLSA

      Disconnect the air fuel ratio sensor connector.

    2. A01GKZT

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  27. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01GKNI

      Remove the 8 nuts and exhaust manifold LH.

    2. A01GJ4K

      Remove the gasket.

      Text in Illustration
      A01GKOV Front

  28. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    A01GLVNE01

    1. Using SST, remove the air fuel ratio sensor from the exhaust manifold LH.

      SST
      09224-00010

  29. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

    A01GIGKE01

    1. Using SST, remove the air fuel ratio sensor from the exhaust manifold RH.

      SST
      09224-00010