EXHAUST PIPE INSTALLATION

CAUTION:

Perform the procedures below with at least 2 people.


  1. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL EXHAUST PIPE DAMPER


    1. Install the exhaust pipe damper to the tailpipe LH with 2 new bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not reuse the 2 removed bolts.

    2. Install the exhaust pipe damper to the tailpipe LH with 2 new bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not reuse the 2 removed bolts.

  3. INSTALL TAILPIPE RH


    1. A01GKFJE02
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Connect the 3 exhaust pipe supports to install the tailpipe RH.

  4. INSTALL TAILPIPE LH


    1. Connect the 3 exhaust pipe supports to install the tailpipe LH.

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A01GNTI

      Install 2 new gaskets to the exhaust manifold LH and exhaust manifold RH.

      Note

      Do not reuse the 2 removed gaskets.

    2. A01GN98

      Install 2 new gaskets to the front exhaust pipe rear ends.

      Note

      Do not reuse the 2 removed gaskets.

    3. Install the front exhaust pipe assembly with the 4 bolts and 4 new nuts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Note

      Do not reuse the 4 removed nuts.

      Tech Tips


      • During installation, hold the front exhaust pipe assembly.

      • Hold the bolt and then tighten the nut with the specified torque.

    4. Install the front exhaust pipe assembly to the tailpipe LH and tailpipe RH with the 4 bolts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }
      A01GK88

      Tech Tips

      During installation, hold the front exhaust pipe assembly.

  6. INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY


    1. Push in the 2 clips in the upward direction of the vehicle and install the front center floor brace sub-assembly with the 8 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  7. CONNECT HEATED OXYGEN SENSOR (for Sensor 2)

    Note

    Do not strike the metal part of the heated oxygen sensor.


    1. A01GNJH

      Pre-rotate the heated oxygen sensor 4 times counterclockwise, and then connect the sensor to the front exhaust pipe assembly by hand.

    2. A01GHVTE04
      Text in Illustration
      *1 Fulcrum Length

      Using SST, tighten the 2 heated oxygen sensors.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

    3. Connect the 2 grommets to the floor panel.

  8. INSPECT FOR EXHAUST GAS LEAK


    1. If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.

  9. INSTALL FRONT FLOOR COVER RH


    1. A01GIT4E01

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover RH.

      Text in Illustration
      A01GKOV Clip
      A01GNZA Nut

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the clip labeled C and the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  10. INSTALL FRONT FLOOR COVER LH


    1. A01GMG3E01

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover LH.

      Text in Illustration
      A01GKOV Clip
      A01GNZA Nut

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the clip labeled C and the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  11. INSTALL FRONT FENDER MAIN SEAL RH


    1. A01GLJVE01

      Push in the clip labeled A in the illustration in the upward direction of the vehicle and install the front fender main seal RH with the 3 clips.

  12. INSTALL FRONT FENDER MAIN SEAL LH


    1. A01GNTSE01

      Push in the clip labeled A in the illustration in the upward direction of the vehicle and install the front fender main seal LH with the 3 clips.

  13. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. A01GHT2

      Install the rear floor side member cover RH with the 3 clips, 2 screws, nut and bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Text in Illustration
      A01GKOV Bolt
      A01GNZA Nut
      A01GN9I Screw

  14. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. A01GIFO

      Install the rear floor side member cover LH with the 3 clips, 2 screws, nut and bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Text in Illustration
      A01GKOV Bolt
      A01GNZA Nut
      A01GN9I Screw

  15. INSTALL NO. 5 ROCKER PANEL MOULDING PROTECTOR


    1. Install the No. 5 rocker panel moulding protector with the 2 clips and screw.

  16. INSTALL NO. 6 ROCKER PANEL MOULDING PROTECTOR


    1. Install the No. 6 rocker panel moulding protector with the 2 clips and screw.

  17. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

    Tech Tips

    Use the same procedure described for the No. 2 differential support protector.

  18. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR


    1. Install the differential support protector with the 3 nuts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }