FUEL PUMP INSTALLATION


  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.

    2. A01GMKI

      Connect the fuel hose, and install the fuel suction with pump and gauge tube to the fuel tank.

      Note


      • Be careful not to bend the arm of the fuel sender gauge.

      • When connecting the fuel hose, do not forcibly pull the hose.

    3. A01GKVYE01

      Install the lower fuel tank protector and fuel vent tube set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Tech Tips

      Align the protrusion of the set plate with the cutout of the fuel suction pump and gauge tube.

    4. A01GIXC

      Install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.

      Note

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      • Check that there are no scratches or foreign objects on the connecting parts.

      • Check that the fuel tube joint is inserted securely.

      • Check that the tube joint clips are on the collars of the fuel tube joints.

      • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.

    5. A01GLUC

      Connect the connector.

  2. INSTALL COWL TOP VENTILATOR LOUVER


    1. A01GM4S

      for LHD:

      Install the 6 clips and cowl top ventilator louver RH.

      Note

      If the cowl top ventilator louver RH is not properly installed, water may leak into the engine room and cause malfunctions. Therefore, make sure the cowl top ventilator louver RH is installed properly.

    2. A01GI9P

      for RHD:

      Install the 6 clips and cowl top ventilator louver LH.

      Note

      If the cowl top ventilator louver LH is not properly installed, water may leak into the engine room and cause malfunctions. Therefore, make sure the cowl top ventilator louver LH is installed properly.

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. INSPECT FOR FUEL LEAK


    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG).

      Note

      Do not start the engine.

    3. Turn the intelligent tester on.

    4. Select the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

    5. Check the fuel pump operation.


      1. Check for pressure in the fuel inlet tube from the fuel line. Check that the sound of fuel flowing in the fuel tank can be heard.

        If no sound can be heard, check the integration relay, fuel pump, ECM and wiring connector.

    6. Check for fuel leaks.


      1. Check that there are no fuel leaks anywhere on the system after performing maintenance.

        If there is a fuel leak, repair or replace parts as necessary.

  5. INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER


    1. Install the service hole cover with new butyl tape.

  6. INSTALL REAR NO. 1 SEAT ADJUSTER ASSEMBLY


  7. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type)

    Click here