FUEL INJECTOR (for Port Injection) INSTALLATION


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A01GJCME02

      Apply gasoline to a new O-ring and install it to the injector.

      Note

      Check that there is no damage or foreign material in the groove of the injector when installing the injector O-ring.

    2. A01GIJ8

      Connect the connector to the injector.

    3. A01GLO2E05

      Install the injector to the delivery pipe as shown in the illustration.

      Note


      • Make sure that there are no scratches or foreign matter in or around the insertion hole of the delivery pipe.

      • When inserting the injector, be careful not to damage the O-ring.

      • Attach the part of the injector labeled B between the parts of the delivery pipe labeled A.

  2. INSTALL FUEL DELIVERY PIPE


    1. Install the 4 delivery pipe spacers and 8 insulators to the cylinder head.

    2. Install the 2 delivery pipes (with injector) to the cylinder head.

    3. A01GJ7D

      Install the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      A01GLO2E05

      Check that the part of the injector labeled B is between the parts of the delivery pipe labeled A.

    4. A01GJK6E01

      Connect the 4 wire harness clamps.

    5. A01GJ8RE04

      Connect the 2 delivery pipe connectors.

  3. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01GNMTE01

      Push in the tube connector to the pipe until the tube connector makes a "click" sound.

    2. Push down on the retainer to lock it in place.

      Note


      • Check that there is no damage or foreign objects on the connected part of the fuel pipe.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

  4. CONNECT NO. 3 FUEL HOSE


    1. A01GIHQE01

      Push in the tube connector to the pipe until the tube connector makes a "click" sound.

    2. Install the fuel pipe clamp.

      Note


      • Check that there is no damage or foreign objects on the connected part of the fuel pipe.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

  5. INSTALL INTAKE MANIFOLD

    Click here

  6. INSPECT FOR FUEL LEAK


    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG).

      Note

      Do not start the engine.

    3. Turn the intelligent tester on.

    4. Select the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

    5. Check the fuel pump operation.


      1. Check for pressure in the fuel inlet tube from the fuel line. Check that the sound of fuel flowing in the fuel tank can be heard.

        If no sound can be heard, check the integration relay, fuel pump, ECM and wiring connector.

    6. Check for fuel leaks.


      1. Check that there are no fuel leaks anywhere on the system after performing maintenance.

        If there is a fuel leak, repair or replace parts as necessary.