DISCHARGE FUEL SYSTEM PRESSURE
PRECAUTION
Note
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
REMOVE PROPELLER SHAFT ASSEMBLY
DISCONNECT FUEL TANK WIRE
Disconnect the fuel tank wire connector.
DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Disconnect the No. 1 fuel evaporation tube sub-assembly Click here.
DISCONNECT FUEL TANK RETURN TUBE
Disconnect the fuel tank return tube Click here.
DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Disconnect the fuel tank main tube sub-assembly Click here.
DISCONNECT FUEL TANK BREATHER HOSE
Slide the clamp and disconnect the fuel tank breather hose from the fuel tank assembly.
REMOVE FUEL HOSE PROTECTOR
Detach the 2 claws to remove the fuel hose protector from the fuel tank to filler pipe hose.
DISCONNECT FUEL TANK TO FILLER PIPE HOSE
Loosen the hose clamp to disconnect the fuel tank to filler pipe hose from the fuel tank inlet pipe sub-assembly.
REMOVE FUEL TANK ASSEMBLY
Remove the bolt and disconnect the No. 3 parking brake cable assembly.
Hold the fuel tank assembly using an engine lifter.
Remove the 6 bolts, No. 1 fuel tank band sub-assembly RH and No. 1 fuel tank band sub-assembly LH.
Operate the engine lifter, and then remove the fuel tank assembly.
REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction with pump and gauge tube assembly Click here.
REMOVE FUEL TANK RETURN TUBE
| *1 | Fuel Tube Joint |
| *2 | Fuel Tube |
| *3 | O-Ring |
| *4 | Tube Joint Clip |
Remove the tube joint clip and pull the fuel tank return tube out of the plug of the fuel suction with pump and gauge tube assembly.
Note
Remove any dirt and foreign matter on the fuel tube joint before performing this step.
Do not allow any scratches or foreign matter on the parts when disconnecting them as the fuel tube joint contains the O-rings that seal the plug.
Perform this step by hand. Do not use any tools.
Do not forcibly bend or twist the nylon tube.
Protect the disconnected parts by covering them with plastic bags and tape after disconnecting the fuel tubes.
REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY
| *1 | Fuel Tube Joint |
| *2 | Fuel Tube |
| *3 | O-Ring |
| *4 | Tube Joint Clip |
Remove the tube joint clip and pull the fuel tank main tube sub-assembly out of the plug of the fuel suction with pump and gauge tube assembly.
Note
Remove any dirt and foreign matter on the fuel tube joint before performing this step.
Do not allow any scratches or foreign matter on the parts when disconnecting them as the fuel tube joint contains the O-rings that seal the plug.
Perform this step by hand. Do not use any tools.
Do not forcibly bend or twist the nylon tube.
Protect the disconnected parts by covering them with plastic bags and tape after disconnecting the fuel tubes.
REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
Disconnect the fuel tank wire connector.
Press down on the fuel suction with pump and gauge tube assembly and remove the 8 bolts and fuel tank vent tube set plate.
Note
When the fuel tank vent tube set plate is removed, be careful as the fuel suction with pump and gauge tube assembly will spring upward from the force of the spring.
Remove any foreign matter around the fuel suction with pump and gauge tube assembly before this operation.
Remove the fuel suction with pump and gauge tube assembly from the fuel tank assembly.
Note
Be careful not to bend the arm of the fuel sender gauge assembly.
Remove the fuel suction tube set gasket from the fuel tank assembly.
REMOVE FUEL HOSE GROMMET
Remove the fuel hose grommet from the fuel tank assembly.