ГОЛОВКА БЛОКА ЦИЛИНДРОВ УСТАНОВКА


  1. INSTALL CYLINDER HEAD GASKET


    1. A01BF1SE07
      Text in Illustration
      *a Lot No.
      A01BAZL Front

      Place a new cylinder head gasket on the cylinder block surface with the lot No. stamp facing upward.

      Note

      Make sure that the cylinder head gasket is installed so that it is facing in the correct direction.

  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY

    Tech Tips

    The cylinder head set bolts are tightened in 3 successive steps.


    1. Place the cylinder head sub-assembly on the cylinder block.

      Note


      • Make sure that no oil is on the mounting surface of the cylinder head sub-assembly.

      • Place the cylinder head sub-assembly on the cylinder block gently so as not to damage the gasket with the bottom part of the head.

    2. Install the plate washers to the cylinder head set bolts.

    3. Apply a light coat of engine oil to the threads and under the heads of the cylinder head set bolts.

    4. A01BBAVE05

      Step 1:

      Using several steps, install and uniformly tighten the 10 cylinder head set bolts with plate washers in the sequence shown in the illustration.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

    5. Mark the front of each cylinder head set bolt head with paint.

    6. Step 2:

      Tighten the cylinder head set bolts 90° in the sequence shown in step 1.

    7. Step 3:

      Tighten the cylinder head set bolts another 90° in the sequence shown in step 1.

    8. Check that the paint marks are now at a 180° angle to the front.

  3. INSTALL VALVE STEM CAP


    1. Apply a light coat of engine oil to the valve stem ends.

    2. Install the 16 valve stem caps to the cylinder head sub-assembly.

      Note

      Do not drop the valve stem caps into the cylinder head sub-assembly.

  4. INSTALL VALVE LASH ADJUSTER ASSEMBLY


    1. Inspect each valve lash adjuster assembly before installing it Click here.

    2. Install the 16 valve lash adjuster assemblies to the cylinder head sub-assembly.

      Note

      Install each valve lash adjuster assembly to the same place it was removed from.

  5. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Apply clean engine oil to the valve lash adjuster assembly tips and valve stem cap surfaces.

    2. A01BGIOE01
      Text in Illustration
      *1 Valve Stem Cap
      *2 Valve Rocker Arm
      *3 Valve Lash Adjuster
      *a CORRECT
      *b INCORRECT

      Install the 16 No. 1 valve rocker arm sub-assemblies as shown in the illustration.

      Note

      Install the valve stem cap, valve lash adjuster assembly and No. 1 valve rocker arm sub-assembly to the same places they were removed from.

  6. INSTALL CAMSHAFT


    1. A01BGADE01

      Apply clean engine oil to the camshaft cams and cylinder head journals.

    2. Position the camshaft and No. 2 camshaft as shown in the illustration.

  7. INSTALL CAMSHAFT BEARING CAP


    1. A01BCGT

      Temporarily install the No. 1 camshaft bearing cap.

    2. Confirm the location for each No. 2 camshaft bearing cap and install each one to the proper location.

    3. A01BC5XE02
      Text in Illustration
      *1 O-Ring

      Install a new O-ring to the No. 1 camshaft bearing cap.

    4. Temporarily install the oil delivery pipe.

    5. A01BCRRE04

      Install the 21 bolts and tighten them in the order shown in the illustration.

      Torque:
      for bolt A
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
      except bolt A
      16 N*m  { 158 kgf*cm, 11 ft.*lbf }

  8. INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  9. INSTALL CHAIN SUB-ASSEMBLY


    1. A01BGXWE09
      Text in Illustration
      *1 Key
      *a Timing Mark
      *b Mark Plate (Yellow)
      *c Mark Plate (Orange)

      As shown in the illustration, install the chain sub-assembly to the camshaft timing gear or sprocket and camshaft timing gear assembly with the mark plates aligned with the timing marks on the camshaft timing gear or sprocket and camshaft timing gear assembly.

      Tech Tips


      • The camshaft mark plate is yellow.

      • The crankshaft mark plate is orange.

    2. A01BDT5E01

      Use a rope to secure the chain sub-assembly of the crankshaft timing sprocket. Tie the rope near the crankshaft timing sprocket.

      Note

      After the chain tensioner has been installed, the rope must be removed.

      Tech Tips

      The rope is used to prevent the chain sub-assembly from jumping a tooth.

  10. INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  11. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A01BBLJE15
      Text in Illustration
      *1 Plunger
      *a Stopper Plate
      *b Hexagon Wrench

      Move the stopper plate upward to release the lock and push the plunger deep into the tensioner.

    2. Move the stopper plate downward to set the lock and insert a hexagon wrench into the hole of the stopper plate.

    3. Install a new gasket and the No. 1 chain tensioner assembly with the bolt and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  12. INSTALL TIMING CHAIN GUIDE


    1. Install a new O-ring and the timing chain guide with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  13. INSTALL EXHAUST MANIFOLD

    Click here

  14. INSTALL INTAKE MANIFOLD

    Click here

  15. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

    Click here

  16. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

    Click here