FUEL FILTER INSTALLATION


  1. INSTALL FUEL FILTER ELEMENT


    1. A01BHN5E02

      Attach 2 new O-rings to a new fuel filter element sub-assembly and a new O-ring to the fuel filter case sub-assembly.

    2. Install the new fuel filter element sub-assembly onto fuel filter case sub-assembly.

    3. A01BD49

      Align the alignment mark on fuel filter cap assembly with the 2 alignment marks on the fuel filter case sub-assembly.

    4. A01BCQGE01

      Turn the fastener nut until a 'click' sound is heard.

      Tech Tips

      As the marks near alignment, it will become increasingly difficult to tighten the fastener nut by hand.

      If necessary, use a screwdriver as a lever to turn the fastener nut.

    5. Install the fuel filter assembly.

    6. Install the 2 fuel hoses.

  2. INSTALL FUEL TANK CAP ASSEMBLY

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  4. RESET FUEL FILTER AND FILTER WARNING LIGHT


    1. Turn the ignition switch ON.

    2. A01BHYDE01

      After turning the ignition switch on, connect the clogging sensor connector within 3 to 60 seconds.

    3. Check that the combination meter filter warning light turns OFF.

  5. BLEED FUEL LINE


    1. A01BEO7E01

      Using a hand pump, bleed air from the fuel system until pumping becomes difficult.

  6. INSPECT FOR FUEL LEAK


    1. Perform the Active Test.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch ON.

      3. Turn the intelligent tester ON.

      4. Select the following menu items: Powertrain / ECD / Active Test.

      5. Perform the Active Test.

        Intelligent Tester Display Test Details Control Range Diagnostic Notes
        Test the Fuel Leak Pressurizes common rail internal fuel pressure, and checks for fuel leaks Stop/Start

        • Fuel pressure inside common rail pressurized to specified value and engine speed increased to 2,000 rpm when ON is selected

        • Above conditions preserved while test is ON

  7. PREFORM INITIALIZATION


    1. Perform initialization procedures Click here.

      Note

      Certain systems need to be initialized after reconnecting the cable to the negative (-) battery terminal.