ENGINE REAR OIL SEAL INSTALLATION


  1. INSTALL ENGINE REAR OIL SEAL


    1. Apply MP grease to a new oil seal lip.

      Note

      Keep the lip free from foreign matter.

    2. A01BAOEE02

      Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

      SST
      09223-15030
      09950-70010   ( 09951-07150 )

      Note

      Wipe off extra grease from the crankshaft.

  2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

    Tech Tips

    If any one of the mounting bolts is broken or deformed, replace it.


    1. A01BG3DE01

      Apply adhesive to 2 or 3 threads of the mounting bolt end.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the flywheel.

    3. A01BECZE01

      Fix the crankshaft with SST.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    4. A01BEL7E02

      Install and uniformly tighten the 10 mounting bolts in several steps in the sequence shown in the illustration.(*1)

      Torque:
      27 N*m  { 276 kgf*cm, 20 ft.*lbf }

      If any one of the mounting bolts does not meet the torque specification, replace the mounting bolt.

    5. A01BDBOE01

      Mark the mounting bolt with paint.(*2)

    6. Retighten the mounting bolt by 90° in the order shown in step (*1).

    7. Check that the painted mark is now at a 90° angle to that in step (*2).

  3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)


    1. A01BG3DE01

      Apply adhesive to 2 or 3 threads of the mounting bolt end.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    2. Install the spacer FR, drive plate and spacer RR on the crankshaft.

      Note

      Do not start the engine for at least 1 hour after installing.

    3. A01BECZE01

      Fix the crankshaft with SST.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    4. A01BCS0E02

      Install and uniformly tighten the 10 mounting bolts in several steps in the sequence shown in the illustration.

      Torque:
      74 N*m  { 750 kgf*cm, 55 ft.*lbf }

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


    1. A01BAMZE01

      Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.

      SST
      09301-00110

      Note

      Take care not to insert the clutch disc assembly in the wrong direction.

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)


    1. A01BG9GE02

      Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.

    2. Following the procedures shown in the illustration, tighten the 6 bolts starting from the bolt located near the knock pin on the top.

      SST
      09301-00110
      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

      Tech Tips


      • Evenly tighten the bolts by following the order shown in the illustration.

      • Tighten the bolts after checking that the disc is in the center by lightly moving the SST up and down, left and right.

  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)


    1. A01BCZQ

      Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      Maximum non-alignment
      0.9 mm (0.035 in.)
    2. A01BEOPE01

      If alignment is not as specified, adjust the diaphragm spring tip alignment using SST.

      SST
      09333-00013

  7. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY (for Manual Transmission)

    Click here

  8. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)

    Click here

  9. PERFORM INITIALIZATION

    Click here