CLUTCH MASTER CYLINDER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    1. B0045K5E04
      Text in Illustration
      *1 Lock Nut
      *2 Clutch Master Cylinder Push Rod Clevis

      Install the lock nut to the push rod.

    2. Install the clutch master cylinder push rod clevis to the push rod.

    3. Tighten the lock nut and check the dimension A is same as the dimension A that has been measured.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }

      Note

      When tightening the lock nut, be sure to hold the clevis in place by its square or hexagonal portion.

  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. B0045UH

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis and the clutch pedal sub-assembly.

      Text in Illustration
      B0046MU MP grease

    2. Install the clutch master cylinder push rod clevis to the cutout of the clutch pedal sub-assembly from the left side of the vehicle and push it downward.

    3. Install the clutch master cylinder assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. Using a union nut wrench (10 mm), connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  4. INSTALL CLUTCH RESERVOIR TUBE


    1. Install the clutch reservoir tube to the clutch master cylinder assembly with the clip.

  5. INSTALL BRAKE BOOSTER ASSEMBLY (for TMC Made)

    Click here

  6. INSTALL BRAKE BOOSTER ASSEMBLY (for TMMF Made)

    Click here

  7. BLEED CLUTCH LINE (for C551)

    Click here

  8. BLEED CLUTCH LINE (for EC62)

    Click here

  9. BLEED CLUTCH LINE (for EC65)

    Click here

  10. INSPECT FOR BRAKE FLUID LEAK

  11. INSPECT BRAKE FLUID LEVEL (for TMC Made)

    Click here

  12. INSPECT BRAKE FLUID LEVEL (for TMMF Made)

    Click here

  13. INSPECT AND ADJUST CLUTCH PEDAL

    Click here