CANISTER(for TMMF Made) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

If the fuel pump has been replaced, conduct Inspection After Repairs Click here.

PROCEDURE


  1. INSTALL CHARCOAL CANISTER SUB-ASSEMBLY


    1. Install a new O-ring to the charcoal canister sub-assembly.

    2. Engage the 2 claws of the No. 1 fuel suction support guide and the 3 claws of the No. 1 fuel suction support, and install the No. 1 fuel suction support to the charcoal canister sub-assembly.

  2. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY

    Click here

  3. INSTALL NO. 2 FUEL SUCTION SUPPORT

    Click here

  4. INSTALL FUEL PUMP

    Click here

  5. INSTALL FUEL PUMP HARNESS

    Click here

  6. INSTALL FUEL SENDER GAUGE ASSEMBLY

    Click here

  7. INSTALL FUEL SUCTION TUBE SET GASKET


    1. Coat a new fuel suction tube gasket with gasoline and install it to the fuel tank.

  8. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

    Tech Tips

    If the fuel pump has been replaced, conduct Inspection After Repairs Click here.


    1. Pass the float of the fuel sender gauge assembly into the fuel tank.

    2. Bend up the tip of the fuel pump filter and set the fuel suction tube assembly on the fuel tank.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

  9. INSTALL FUEL PUMP GAUGE RETAINER


    1. A01VKIC

      Align the tab of the fuel suction tube assembly with the groove of the fuel tank.

    2. A01VH87E02
      Text in Illustration
      *a

      Start of Threads

      (Fuel Tank)
      *b

      Start of Threads

      (Fuel Pump Gauge Retainer)

      Align the retainer mark (start of threads) with the start of the threads on the fuel tank, and while pressing down on the fuel suction tube assembly, install the new fuel pump gauge retainer and tighten it by hand as much as possible.

    3. Install SST to the fuel pump gauge retainer.

      SST
      09808-14030   ( 09808-01010, 09808-01020, 09808-01030, 09808-01040, 09808-01050 )

      1. Temporarily install plate and claw to the fuel pump gauge retainer.

      2. Press claw against the rib of the fuel pump gauge retainer, and tighten bolt.

      3. Install handle.

    4. A01VJCWE01

      While making sure that SST does not rise up, slowly turn handle and tighten until the mark on the fuel pump gauge retainer is within range A as shown in the illustration.

      Note


      • Be careful not to apply excessive downward force to SST, as this may damage the fuel pump or fuel tank.

      • Turning SST at an angle may cause it to slip off of the fuel pump gauge retainer, so be sure SST is horizontal when turning.

      • To prevent damage to parts, do not turn SST too vigorously.

      • If SST slips off of the fuel pump gauge retainer, loosen bolt and install SST again.

  10. CONNECT NO. 1 CANISTER OUTLET HOSE SUB-ASSEMBLY


    1. Connect the No. 1 canister outlet hose sub-assembly to the fuel suction tube with pump and gauge.

  11. CONNECT NO. 2 FUEL EMISSION TUBE


    1. Connect the No. 2 fuel emission tube to the fuel suction tube with pump and gauge with the clip.

  12. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. Connect the fuel tank main tube sub-assembly to the fuel suction tube with pump and gauge.

    2. A01VGSCE01
      Text in Illustration
      *1 Tube Joint Clip
      *2 Fuel Tube Joint
      *3 Fuel Tube
      *4 Fuel Suction Plate
      *a OK
      *b NG
      *c Rib

      Install the fuel joint clip.

      Note


      • Make sure there is no damage to or foreign matter on the connecting surfaces.

      • Check that the fuel tube joint is correctly and fully inserted.

      • Check that the main joint clip is above the rib of the main tube.

      • After installing the tube joint clip, make sure the fuel tube joint will not come out.

      • Do not damage any of the clips. If a clip is damaged, replace it.

  13. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. Connect the fuel pump connector to the fuel suction tube with pump and gauge.

    2. A01VGJNE04
      Text in Illustration
      *1 Butyl Tape
      *a Mach Mark

      Apply butyl tape to the location shown in the illustration, align the matchmarks, and install the rear service hole cover.

  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Torque:
    5.4 N*m  { 55 kgf*cm }

  15. ADD FUEL

  16. CHECK FUEL PUMP OPERATION AND FUEL LEAKS

    Click here

  17. INSTALL REAR SEATBACK CENTER HINGE SUB-ASSEMBLY

    Click here

  18. INSTALL REAR SEAT ASSEMBLY LH

    Click here

  19. INSTALL REAR SEAT ASSEMBLY RH

    Click here

  20. INSTALL SPARE WHEEL COVER

    Click here

  21. INSTALL DECK BOARD ASSEMBLY

    Click here