BRAKE PEDAL(for TMMF Made) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    1. Temporarily install the brake pedal support sub-assembly with the bolt and the 4 nuts.

    2. A01VH6TE02

      Tighten the 4 nuts in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    3. Tighten the bolt.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

    4. Engage all the wire harness clamps to the brake pedal support sub-assembly.

  2. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    1. Temporarily install the brake pedal support sub-assembly with the bolt and the 4 nuts.

    2. A01VEWZE01

      Tighten the 4 nuts in the order shown in the illustration.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    3. Tighten the bolt.

      Torque:
      24 N*m  { 241 kgf*cm, 17 ft.*lbf }

    4. Engage all the wire harness clamps to the brake pedal support sub-assembly.

  3. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for LHD)

    A01VKFIE01
    Text in Illustration
    *a Matchmark
    *b Front of the Vehicle

    1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly and temporarily install them with the bolt.

    2. Tighten bolt B while aligning the No. 2 steering intermediate shaft assembly with the position C as shown in the illustration.

      Standard C
      18.5 to 19.7 mm (0.729 to 0.775 in.)
      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

    3. Tighten bolt A.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  4. INSTALL COLUMN HOLE COVER SILENCER SHEET (for LHD)

    Click here

  5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A01VHVJE01
      Text in Illustration
      *A for LHD
      *B for RHD
      A01VEA4 Apply Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the push rod pin.

    2. Install the brake master cylinder push rod clevis to the brake pedal sub-assembly with the push rod pin and a new clip.

    3. Install the brake pedal return spring.

  6. INSPECT AND ADJUST BRAKE PEDAL

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  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Click here

  8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Knee Airbag)

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  9. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL (for LHD)

    Click here

  10. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  11. INSTALL COMBINATION METER ASSEMBLY

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