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BRAKE PEDAL(for TMC Made) INSTALLATION

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PROCEDURE


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    INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    1. Temporarily install the pedal support with the bolt and 4 nuts.

    2. A01VIPVE02

      Tighten the 4 nuts in the order shown in the illustration.

      9.0 N*m 92 kgf*cm 80 in.*lbf

    3. Tighten the bolt.

      24 N*m 241 kgf*cm 17 ft.*lbf
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    INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    1. Temporarily install the pedal support with the bolt and 4 nuts.

    2. A01VEWZE01

      Tighten the 4 nuts in the order shown in the illustration.

      9.0 N*m 92 kgf*cm 80 in.*lbf

    3. Tighten the bolt.

      24 N*m 241 kgf*cm 17 ft.*lbf

    4. Install the wire harness clamp.

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    INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for LHD)


    1. A01VKFIE01

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly and provisionally install them with the bolt.

      Table 1. Text in Illustration
      *a Matchmark
      *b Front of the Vehicle

    2. Tighten the bolt B while aligning the No. 2 steering intermediate shaft assembly with the position C as shown in the illustration.

      Standard C
      18.5 to 19.7 mm
      35 N*m 360 kgf*cm 26 ft.*lbf

    3. Tighten bolt A.

      35 N*m 360 kgf*cm 26 ft.*lbf
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    INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Apply lithium soap base glycol grease to the push rod pin.

    2. A01VIJKE01

      Install the push rod clevis with the push rod pin and a new clip.

      Table 2. Text in Illustration
      *A for LHD
      *B for RHD
      A01VEA4 Apply Lithium Soap Base Glycol Grease

    3. Install the brake pedal return spring.

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    INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A01VJTPE22

      Insert the stop light switch into the adjuster until it just touches the brake pedal.

      Table 3. Text in Illustration
      *1 Adjuster
      *2 Stop Light Switch Assembly
      *3 Brake Pedal
      Note:

      Do not depress the brake pedal.

    2. A01VF6SE16

      Make a quarter turn clockwise to install the stop light switch.

      Table 4. Text in Illustration
      *1 Stop Light Switch Assembly
      *a Stop Light Switch Clearance
      Note:

      Do not depress the brake pedal.

      Tip:

      The turning torque for installing the stop light switch:

      1.5 N*m 15 kgf*cm 13 in.*lbf
      or less

    3. Check the stop light switch clearance.

      Stop light switch clearance
      0.5 to 2.6 mm (0.020 to 0.102 in.)

    4. Engage the harness clamp to the pedal support.

    5. Connect the connector to the stop light switch.

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    INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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    INSTALL COMBINATION METER ASSEMBLY

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    INSPECT AND ADJUST BRAKE PEDAL

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