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BRAKE PEDAL STROKE SENSOR(for LHD) INSTALLATION

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CAUTION / NOTICE / HINT

Note:

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch is turned on. Therefore, when servicing brake system components, do not depress the brake pedal or open/close the doors while the auxiliary battery is connected.

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PROCEDURE


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    INSPECT AND ADJUST BRAKE PEDAL HEIGHT

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    INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note:

    • Do not drop the brake pedal stroke sensor assembly.

    • If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.


    1. When installing a new brake pedal stroke sensor assembly:

      Note:

      Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the 2 nuts.


      1. B004VL0C01
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove
        *c Brake Pedal Stroke Sensor Assembly Lever Set Pin

        Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

        8.5 N*m 87 kgf*cm 75 in.*lbf
        Note:

        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

      3. Firmly depress the brake pedal to break the brake pedal stroke sensor assembly lever set pin.

      4. Remove the broken lever set pin.

    2. When reusing the brake pedal stroke sensor assembly:


      1. B004TRZC01
        *a Brake Pedal Stroke Sensor Assembly Lever
        *b Brake Pedal Groove

        Install the brake pedal stroke sensor assembly to the brake pedal support assembly and tighten the 2 nuts.

        Note:

        • Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

      2. Connect the connector.

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    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

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    ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note:

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the GTS to the DLC3 with the power switch off.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Chassis / ABS/VSC/TRC / Data List / Stroke Sensor.


      1. Chassis > ABS/VSC/TRC > Data List
        Tester Display
        Stroke Sensor




    5. B004S49

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard Voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    6. Tighten the 2 nuts.

      8.5 N*m 87 kgf*cm 75 in.*lbf
      Note:

      Do not depress the brake pedal after turning the power switch on (IG).

    7. Turn the GTS off and turn the power switch off.

    8. Disconnect the GTS from the DLC3.

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    DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

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    INSTALL STEERING ACTUATOR ASSEMBLY (for 2WD)

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    INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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    CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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    Note:

    Make sure that the 2 brake booster pump connectors are disconnected.

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    INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

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    PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

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    CHECK AND CLEAR DTC

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