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REAR DOOR REASSEMBLY

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CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

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PROCEDURE


  1. Click here

    INSTALL REAR DOOR NO. 5 WEATHERSTRIP LH


    1. Degrease the rear door No. 5 weatherstrip LH installation surface using non-residue solvent.

    2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.

    3. B004TKNC01
      B004VGX Double-sided Tape

      Attach the clip and install a new rear door No. 5 weatherstrip LH.

      Note:

      Press the double-sided tape on the rear door No. 5 weatherstrip LH firmly to apply it.

  2. Click here

    INSTALL REAR DOOR WEATHERSTRIP LH


    1. Degrease the rear door weatherstrip LH installation surface using non-residue solvent.

    2. Remove the peeling paper of the double-sided tape trying not to touch the adhesional surface.

    3. B004XB4C01
      B004VGX Double-sided Tape

      Attach the clip and install a new rear door weatherstrip LH.

      Note:

      Press the double-sided tape on the rear door weatherstrip LH firmly to apply it.

  3. Click here

    INSTALL REAR DOOR CHECK ASSEMBLY LH


    1. Clean the threaded portion on the vehicle body with non-residue solvent.

    2. When reusing bolt:


      1. Clean the threaded portion on the bolt with non-residue solvent.

      2. Apply adhesive to the threads of the bolt.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. B004TIKC01
      B004SZX Nut
      B004UK4 Bolt

      Install the rear door check assembly LH with the bolt and 2 nuts.

      Bolt
      29 N*m 296 kgf*cm 21 ft.*lbf
      Nut
      8.0 N*m 82 kgf*cm 71 in.*lbf
  4. Click here

    INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly LH.

    2. B004VUN

      Attach the wire harness clamp.

    3. B004U1VC01
      *A Outside
      *B Inside

      Attach the claw as shown in the illustration.

    4. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly LH with the TORX screw.

      4.0 N*m 41 kgf*cm 35 in.*lbf
  5. Click here

    INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B004UXSC01
      B004RMI Install in this Direction (1)
      B004T3S Install in this Direction (2)

      Attach the guide in the direction indicated by the arrow shown in the illustration.

    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door rear outside handle pad.

  6. Click here

    INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B004V82C01
      B004RMI Install in this Direction (1)
      B004T3S Install in this Direction (2)

      Attach the guide in the direction indicated by the arrow shown in the illustration.

    2. Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door front outside handle pad.

  7. Click here

    INSTALL REAR DOOR OUTSIDE HANDLE COVER LH


    1. B004XYK

      Attach the claw.

    2. Using a T30 "TORX" socket wrench, install the rear door outside handle cover LH to the front door lock cylinder with the TORX screw.

      4.0 N*m 41 kgf*cm 35 in.*lbf
  8. Click here

    INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B004T4CC01
      B004RMI Install in this Direction

      Install the rear door outside handle assembly LH in the direction of the arrow shown in the illustration.

    2. B004W1LC01
      *1 Holder
      B004RMI Install in this Direction

      Attach the holder as shown in the illustration.

    3. B004TS2

      Connect the connector.

    4. B004TQ3C01
      B004RMI Install in this Direction

      Attach the claw and close the connector cover as shown in the illustration.

  9. Click here

    INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

    Click here

  10. Click here

    INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

    Click here

  11. Click here

    INSTALL REAR DOOR LOCK COVER SUB-ASSEMBLY LH

    Click here

  12. Click here

    INSTALL REAR DOOR LOCK ASSEMBLY LH

    Click here

  13. Click here

    INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY LH


    1. Apply MP grease to the sliding parts of the rear door window regulator assembly LH.

    2. B004TMYC01
      B004RMI Install in this Direction

      Pull out the rear door window regulator assembly LH from the service hole as shown in the illustration.

    3. B004TLEC02
      B004SZX Nut
      B004UK4 Connector

      Install the rear door window regulator assembly LH with the 6 nuts in the order shown in the illustration.

      8.0 N*m 82 kgf*cm 71 in.*lbf
      Note:

      Do not damage the rear door panel assembly with the rear door window regulator assembly LH.

    4. Connect the connector.

  14. Click here

    INSTALL REAR DOOR REAR WINDOW FRAME LH


    1. B004UQS

      Attach the clip and install the rear door rear window frame LH.

    2. Install the nose piece to an air riveter and insert the mandrel section of a new φ 4 mm rivet into the nose piece.

    3. B004VZJC01
      *1 Nose piece

      Press the rivets perpendicularly to the installation holes. Using the air riveter, install the rear door rear window frame LH with the 4 rivets.

      Note:

      Press the air riveter perpendicularly to the installation holes.

      Tip:

      Pull the trigger again to cut off the rivet if the waterproof rivet does not cut off.

  15. Click here

    INSTALL REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH


    1. B004WQ5C01
      B004RMI Install in this Direction

      Attach the claw to install the rear door front window guide sub-assembly LH to the rear door rear window frame LH.

    2. Install the bolt.

      8.5 N*m 87 kgf*cm 75 in.*lbf
  16. Click here

    INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B004Y05

      Connect the rear multiplex network door ECU LH.

    2. B004WRW

      Connect the connector and temporarily install the rear door trim board sub-assembly LH.

    3. Connect the cable to the negative (-) auxiliary battery terminal.

    4. Turn the power switch on (IG).

    5. Move the rear door glass sub-assembly LH until the installation bolts can be seen.

    6. Turn the power switch off.

    7. Disconnect the cable from the negative (-) auxiliary battery terminal.

      CAUTION:
      B004UM0

      • After disconnecting the cable from the negative (-) auxiliary battery terminal, wait for at least 90 seconds to start the operation.

      • If the airbag deploys for any reason, it may cause a serious accident.

    8. Disconnect the connector and remove the rear door trim board sub-assembly LH.

    9. Remove the rear multiplex network door ECU LH.

    10. B004YB3C01
      B004RMI Install in this Direction

      Insert the rear door glass sub-assembly LH to the rear door panel in the shown in the illustration.

    11. B004SPX

      Install the rear door glass sub-assembly LH with the 2 bolts.

      8.0 N*m 82 kgf*cm 71 in.*lbf
      Note:

      • Check that the frame portion on the rear side of the rear door glass sub-assembly LH is installed in the groove of the rear door front window guide sub-assembly LH.

      • Be careful not to damage the rear door glass sub-assembly LH.

    12. Install the plug hole.

  17. Click here

    INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  18. Click here

    INSTALL REAR DOOR GLASS RUN LH


    1. B004SVS

      Install one part of the rear door glass run LH to the rear door quarter window glass sub-assembly LH as shown in the illustration.

  19. Click here

    INSTALL REAR DOOR QUARTER WINDOW GLASS SUB-ASSEMBLY LH


    1. B004T7DC01
      B004RMI Install in this Direction (1)
      B004T3S Install in this Direction (2)

      Slide the rear door glass run LH in the direction indicated by the arrow shown in the illustration and temporarily install it together with the rear door quarter window glass sub-assembly LH.

    2. B004RGA

      Temporarily install the rear quarter window glass sub-assembly LH with the 3 bolts.

    3. B004XTUC01
      B004RMI Install in this Direction (1)
      B004T3S Install in this Direction (2)

      Install the rear door glass run LH as shown in the illustration.

  20. Click here

    ADJUST REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B004U56N01

      Tighten the rear quarter window glass sub-assembly LH with the 3 bolts so the rear door glass sub-assembly LH is at the position shown in the illustration when it is raised.

      7.5 N*m 76 kgf*cm 66 in.*lbf
      Standard Clearance
      Area Measurement
      a 3.0 to 5.4 mm (0.118 to 0.213 in.)
      b 3.0 to 5.4 mm (0.118 to 0.213 in.)
  21. Click here

    INSTALL REAR DOOR OUTSIDE MOULDING INSERT LH

    Click here

  22. Click here

    INSTALL REAR DOOR WINDOW FRAME MOULDING LH(REAR PILLAR SIDE)

    Click here

  23. Click here

    INSTALL REAR DOOR WINDOW FRAME MOULDING LH(CENTER PILLAR SIDE)

    Click here

  24. Click here

    INSTALL REAR DOOR NO. 3 GLASS RUN LH

    Click here

  25. Click here

    INSTALL REAR DOOR BELT MOULDING SUB-ASSEMBLY LH

    Click here

  26. Click here

    INSTALL REAR DOOR BELT MOULDING LH

    Click here

  27. Click here

    INSTALL REAR DOOR NO. 2 WEATHERSTRIP LH

    Tip:

    When installing the rear door No. 2 weatherstrip LH, heat the rear door panel and rear door No. 2 weatherstrip LH using a heat light.

    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door No. 2 Weatherstrip LH 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC71
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. Install a new rear door No. 2 weatherstrip LH.


      1. Using a heat light, heat a new front door No.3 weatherstrip LH and the front door panel surface.

      2. Remove the peeling paper from the face of the rear door No. 2 weatherstrip LH.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. B004Y3VC01
      B004VGX Double-sided Tape

      Install the double-sided tape of the rear door No. 2 weatherstrip LH.

      Note:

      Press the double-sided tape on the rear door No. 2 weatherstrip LH firmly to apply it.

    3. B004W3T

      Install the rear door No. 2 weatherstrip LH as shown in the illustration.

  28. Click here

    INSTALL REAR DOOR FRONT BELT MOULDING END COVER LH

    Tip:

    When installing the rear door front belt moulding end cover LH, heat the rear door panel and rear door front belt moulding end cover LH using a heat light.

    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC71
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. Install a new rear door front belt moulding end cover LH.


      1. Using a heat light, heat a new rear door front belt moulding end cover LH and the rear door panel surface.

      2. Remove the peeling paper from the face of the rear door front belt moulding end cover LH.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. B004RLJC01
        B004RMI Install in this Direction
        B004VGX Double-sided Tape

        Attach the clip and install the rear door front belt moulding end cover LH as shown in the illustration.

        Note:

        Press the double-sided tape on the rear door front belt moulding end cover LH firmly to apply it.

  29. Click here

    INSTALL REAR DOOR REAR BELT MOULDING END COVER LH

    Tip:

    When installing the rear door rear belt moulding end cover LH, heat the rear door panel and rear door rear belt moulding end cover LH using a heat light.

    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Rear Belt Moulding End Cover LH 20 to 30°C (68 to 86°F)
    CAUTION:
    B004UGDC71
    *a Heated Part
    *b Heat Light

    • Do not touch the heat light and heated parts.

    • Touching the heat light may result in burns.

    • Touching heated parts for a long time may result in burns.


    1. Install a new rear door rear belt moulding end cover LH.


      1. Using a heat light, heat a new rear door rear belt moulding end cover LH and the rear door panel surface.

      2. Remove the peeling paper from the face of the rear door rear belt moulding end cover LH.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. B004Y4FC01
        B004VGX Double-sided Tape

        Attach the clip and install the rear door rear belt moulding end cover LH as shown in the illustration.

        Note:

        Press the double-sided tape on the rear door rear belt moulding end cover LH firmly to apply it.

  30. Click here

    INSTALL REAR DOOR SERVICE HOLE COVER LH


    1. B004UQBC01
      B004RMI Install in this Direction

      Pass the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH through the rear door service hole cover LH.

    2. B004UKN

      Attach the clip and install the rear door service hole cover LH.

  31. Click here

    INSTALL REAR MULTIPLEX NETWORK DOOR ECU LH


    1. B004WZKC01
      B004SZX Screw
      B004UK4 Connector

      Install the rear multiplex network door ECU LH with the 2 screws.

    2. Connect the clamp and 2 connectors.

  32. Click here

    INSTALL REAR SPEAKER ASSEMBLY

    Click here

  33. Click here

    INSTALL REAR DOOR REAR BELT SEAL LH


    1. B004YHUC01
      B004RMI Install in this Direction

      Install the rear door rear belt seal LH as shown in the illustration.

  34. Click here

    INSTALL REAR DOOR FRONT BELT SEAL LH


    1. B004WNUC01
      B004RMI Install in this Direction

      Install the rear door front belt seal LH to the rear door glass inner weatherstrip LH as shown in the illustration.

  35. Click here

    INSTALL REAR DOOR GLASS INNER WEATHERSTRIP LH


    1. B004WT3C01
      B004RMI Install in this Direction

      Install the rear door glass inner weatherstrip LH as shown in the illustration.

  36. Click here

    INSTALL REAR SIDE WINDOW COVER LH (w/ Rear Door Sunshade)


    1. B004SQX

      Install the rear side window cover LH with the 2 bolts.

  37. Click here

    INSTALL REAR CURTAIN SUB-ASSEMBLY LH (w/ Rear Door Sunshade)

    Click here

  38. Click here

    INSTALL CURTAIN RAIL SIDE COVER LH (w/ Rear Door Sunshade)


    1. B004RK1C01
      B004RMI Install in this Direction

      Attach the claw to install the curtain rail side cover LH in the direction indicated by the arrow shown in the illustration.

  39. Click here

    INSTALL REAR DOOR FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B004SC2C01
        B004RMI Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door frame garnish LH.

      2. Attach the clip.

    2. w/ Rear Door Sunshade:


      1. B004WO7C01
        *a Clip <A>
        *b Clip <B>
        B004RMI Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door frame garnish LH.

      2. Attach the clip <A> and <B>.

  40. Click here

    INSTALL REAR DOOR NO. 2 FRAME GARNISH LH


    1. w/o Rear Door Sunshade:


      1. B004TX4C01
        B004RMI Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door No. 2 frame garnish LH.

      2. Attach the clip.

    2. w/ Rear Door Sunshade:


      1. B004X7XC01
        B004RMI Install in this Direction

        Attach the guide in the direction indicated by the arrow shown in the illustration to install the rear door No. 2 frame garnish LH.

  41. Click here

    INSTALL REAR DOOR TRIM COVER LH


    1. Install the 2 clips on the vehicle.

    2. B004V7UC01
      B004RMI Install in this Direction

      Slide the rear door trim cover LH in the direction indicated by the arrow shown in the illustration to attach the clip.

    3. B004WDQ

      Attach the clip to install the rear door trim cover LH.

  42. Click here

    INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B004REC

      Install the rear door inside handle sub-assembly LH with the 3 screws.

  43. Click here

    INSTALL NO. 2 COOLER THERMISTOR (for 4 Zone Type)

    Click here

  44. Click here

    INSTALL REAR NO. 2 SPEAKER ASSEMBLY

    Click here

  45. Click here

    INSTALL DOOR LOCK CONTROL KNOB HOLDER LH


    1. B004WMI

      Attach the claw and install the door lock control knob holder LH to the rear door lock control knob bezel LH.

  46. Click here

    INSTALL REAR DOOR LOCK CONTROL KNOB BEZEL LH


    1. B004SCHC01
      B004RMI Install in this Direction

      Attach the claw to install the rear door lock control knob bezel LH together with the door lock control knob holder LH.

  47. Click here

    INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  48. Click here

    INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  49. Click here

    INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B004SKLC01
      B004RMI Install in this Direction

      Attach the claw and connect the rear door inside locking cable assembly LH.

    2. B004WCEC01
      B004RMI Install in this Direction

      Connect the rear door lock remote control cable assembly LH to the rear door inside handle sub-assembly LH.

    3. w/o Rear Door Sunshade:


      1. B004VGRC01
        B004RMI Install in this Direction

        Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door trim board sub-assembly LH.

      2. B004Y72C01
        B004RMI Install in this Direction

        Attach the clip to install the 3 screws.

    4. w/ Rear Door Sunshade:


      1. B004YI4C01
        B004RMI Install in this Direction

        Attach the claw in the direction indicated by the arrow shown in the illustration to install the rear door trim board sub-assembly LH.

      2. B004T0IC01
        B004RMI Install in this Direction

        Attach the clip to install the 3 screws.

  50. Click here

    INSTALL REAR DOOR NO. 2 ARMREST COVER LH


    1. B004X50

      Insert the guide, attach the claw and install the rear door No. 2 armrest cover LH.

  51. Click here

    INSTALL REAR DOOR ARMREST COVER LH


    1. B004XC3

      Attach the claw and install the rear door armrest cover LH.

  52. Click here

    INSTALL REAR DOOR TRIM UPPER COVER LH


    1. B004W2T

      Attach the claw to install the rear door trim upper cover LH.

  53. Click here

    CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  54. Click here

    INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  55. Click here

    INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  56. Click here

    CHECK POWER WINDOW CONTROL SYSTEM

    Click here

  57. Click here

    CHECK POWER DOOR LOCK CONTROL SYSTEM

    Click here