QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   CLEAN QUARTER WINDOW ASSEMBLY LH

   
   

   1. Clean the outer circumference of a new quarter window assembly LH with a non-residue solvent.

      Note:
      

      • Do not touch the quarter window assembly LH surface after cleaning it.

2. Click here

   INSTALL QUARTER WINDOW MOULDING LH

   
   
   1. 

      *a	Backside	-	-
      	Glass Primer	-	-

      Using a brush or sponge, coat the glass primer as shown in the illustration.

   2. Remove the peeling paper from a new quarter window moulding LH.

      Tip:

      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

   3. 

      *a

      Backside

      -

      -

      Install the quarter window moulding LH to the quarter window assembly LH as shown in the illustration.

3. Click here

   INSTALL QUARTER WINDOW ASSEMBLY LH

   
   

   1. Clean and shape the contact surface of the vehicle body.

      
      
      1. 

         *a	Vehicle Body
         	Adhesive

         Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

         Standard Dimension
         Area Dimension a 1.0 to 3.0 mm (0.039 to 0.118 in.)

         Note:

         Be careful not to damage the vehicle body.

         Tip:

         Leave approximately of adhesive on the vehicle body.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

   2. Position the quarter window assembly LH.

      
      

      1. Install suction cups to the quarter window assembly LH.

      2. Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

         Note:
         

         • Do not apply too much primer.

         • Do not apply primer to the adhesive.

         • When applying the primer, take care of the seams of the panel and spot welds.

      3. 

         *a	Backside	-	-
         	Glass Primer	-	-

         Using a brush or sponge, coat the glass primer as shown in the illustration.

         Note:

         Do not apply too much primer.

      4. 

         *a	Sealer Gun
         *b	Nozzle
         	Adhesive

         Cut off the tip of the cartridge nozzle as shown in the illustration.

         Standard Dimension
         Area Dimension a More than 8.0 mm (0.315 in.) b More than 6.0 mm (0.236 in.)

      5. Load the sealer gun with the cartridge.

      6. 

         *a	Backside	-	-
         	Adhesive	-	-

         Apply adhesive to the glass as shown in the illustration.

         Standard Dimension
         Area Dimension a 6.0 mm (0.236 in.)

   3. Install the quarter window assembly LH to the vehicle body.

      
      
      1. 

         Using suction cups, attach the clip to install the quarter window assembly LH to the vehicle body.

         Note:
         

         • Allow the primer to dry for 3 minutes or more.

         • Check that the clip are attached to the vehicle body correctly.

      2. Press it in gently along the rim.

         Tip:

         Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a gasket scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly LH using protective tape until the applied adhesive becomes hard.

         Note:

         Do not drive the vehicle for the time described in the table below.

         Minimum Time
         Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour and 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

4. Click here

   CHECK FOR LEAK AND REPAIR

   
   

   1. Conduct a leak test after the adhesive has completely hardened.

   2. Seal any leaks with auto glass sealer.

   3. Remove the protective tape and match mark.

5. Click here

   INSTALL REAR SIDE WINDOW CURTAIN ASSEMBLY LH

   
   

   1. w/o Rear Quarter Pillar Shade:

      
      

      1. Install the rear side window curtain assembly LH.

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   2. w/ Rear Quarter Pillar Shade:

      
      

      1. Install the rear side window curtain assembly LH.

         Click here

6. Click here

   INSTALL CURTAIN SHIELD AIR BAG ASSEMBLY LH

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7. Click here

   CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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8. Click here

   INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

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9. Click here

   PERFORM DIAGNOSTIC SYSTEM CHECK

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10. Click here

    CHECK SRS WARNING LIGHT

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11. Click here

    PERFORM SYSTEM CALIBRATION (w/ Occupant Classification System)

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