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HEATER WATER PUMP(for 2WD) REMOVAL

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CAUTION / NOTICE / HINT

Tip:

  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

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PROCEDURE


  1. Click here

    AIR SUSPENSION CONTROL PROHIBITED (w/ Air Suspension)

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  2. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY

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  3. Click here

    REMOVE RADIATOR COVER PLATE

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  4. Click here

    REMOVE UPPER RADIATOR SUPPORT SEAL

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  5. Click here

    REMOVE LOWER RADIATOR AIR DEFLECTOR

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  6. Click here

    REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  7. Click here

    REMOVE TRANSMISSION UNDER COVER

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  8. Click here

    REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

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  9. Click here

    DRAIN ENGINE COOLANT

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  10. Click here

    REMOVE RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH


    1. B004T6U

      Remove the 2 bolts and radiator support to crossmember brace sub-assembly RH.

  11. Click here

    REMOVE NO. 1 AIR CLEANER INLET

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  12. Click here

    REMOVE AIR CLEANER ASSEMBLY

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  13. Click here

    DISCONNECT NO. 3 ENGINE WIRE


    1. B004TL4

      Remove the 2 bolts.

    2. Detach the clamp and disconnect the No. 3 engine wire.

  14. Click here

    REMOVE OIL PUMP MOTOR CONTROLLER ASSEMBLY


    1. B004V27

      for LHD:


      1. Detach the clamp.

      2. Remove the 2 nuts.

        B004VS8
        Note:

        If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.

    2. B004UKY

      for RHD:


      1. Detach the clamp.

      2. Remove the 2 nuts.

        B004VS8
        Note:

        If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.

    3. B004XZAC01
      B004RMI Movement Direction

      Move the oil pump motor controller assembly to the position shown in the illustration.

  15. Click here

    REMOVE HEATER ACCESSORY ASSEMBLY


    1. B004UK3C01
      B004SZX Clamp
      B004UK4 Clip

      Disconnect the clamps shown in the illustration.

    2. Using pliers, grip the claws of the 2 hose clips and slide the hose clip to disconnect the water pipe sub-assembly.

      Note:

      • Do not apply excessive force to the water pipe sub-assembly.

      • Prepare a drain pan or cloth in case the coolant leaks.

    3. B004V5A

      Remove the nut.

    4. B004RCQC01
      B004SZX Nut
      B004UK4 Connector

      Disconnect the connector.

    5. Remove the 2 nuts.

    6. B004WLNC01
      B004RMI Remove in this Direction

      Move the heater accessory assembly (with water pipe sub-assembly) to the center of the engine room and remove it as shown in the illustration.

    7. B004Y0L

      Using pliers, grip the claws of the 2 hose clips and slide the hose clip to remove the water pipe sub-assembly.

      Note:

      • Do not apply excessive force to the water pipe sub-assembly.

      • Prepare a drain pan or cloth in case the coolant leaks.

    8. B004SU3

      Remove the 4 hose clips from the water pipe sub-assembly.