CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during throttle body with motor assembly removal/installation are shown below.
Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
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Inspection after repair |
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PROCEDURE
REMOVE V-BANK COVER SUB-ASSEMBLY
REMOVE RADIATOR COVER PLATE
REMOVE UPPER RADIATOR SUPPORT SEAL
REMOVE LOWER RADIATOR AIR DEFLECTOR
REMOVE RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY RH
DRAIN ENGINE COOLANT
DISCONNECT NO. 2 PCV HOSE
Slide the clip and disconnect the No. 2 PCV hose from the cylinder head cover sub-assembly.
REMOVE NO. 1 AIR CLEANER INLET
Pull Out |
Pull out the pin of the No. 1 air cleaner inlet and remove it from the air cleaner with air cleaner hose.
Note
When removing the No. 1 air cleaner inlet, be careful not to lose the air cleaner support on the underside of the No. 1 air cleaner inlet.
REMOVE AIR CLEANER WITH AIR CLEANER HOSE
Disconnect the mass air flow meter sub-assembly connector.
Detach the wire harness clamp.
Detach the clamp from the air cleaner with air cleaner hose.
Pull out the 3 air cleaner with air cleaner hose pins from the air cleaner support.
Note
When removing the air cleaner with air cleaner hose, be careful not to lose the air cleaner support on the underside of the air cleaner assembly.
Loosen the hose clamp and remove the air cleaner with air cleaner hose from the throttle body with motor assembly.
DISCONNECT NO. 3 WATER BY-PASS HOSE ASSEMBLY
for LHD:
Detach the 4 clamps to disconnect the motor cable and generator cable.
Remove the nut to disconnect the No. 3 water by-pass hose assembly.
REMOVE THROTTLE BODY BRACKET
Remove the 2 bolts and throttle body bracket.
REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY
Disconnect the throttle body with motor assembly connector.
Remove the 4 bolts and throttle body with motor assembly from the intake air surge tank assembly.
Note
If the throttle body with motor assembly has been struck or dropped, replace it.
Slide the 2 clips, disconnect the water by-pass hose and No. 4 water by-pass hose from the throttle body with motor assembly.
Remove the gasket from the intake air surge tank assembly.