REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE


  1. INSTALL REAR COOLING UNIT ASSEMBLY


    1. Load the rear cooling unit assembly onto the HV battery, and while moving it towards the rear, align it with the installation position for each stud bot.

    2. B004XVTE01

      Attach the clip shown in the illustration to temporarily install the rear cooling unit assembly to the vehicle.

    3. Install the rear cooling unit assembly with the 5 nuts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Tech Tips

      Tighten the nuts in the order shown in the illustration.

    4. B004WR5

      Connect the connector and attach the clamp.

  2. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape wrapped around the connection of the air conditioning tube and accessory assembly and unit.

    2. Apply a sufficient amount of compressor oil (ND-OIL 8) to the 2 new O-rings and the fitting surface of the air conditioning tube and accessory assembly, and then install the 2 O-rings to the air conditioning tube and accessory assembly.

      Note

      Keep the O-ring and O-ring fitting surfaces free from dirt or foreign matter.

    3. B004VS9C01
      B004RMI Install in this Direction

      Move the air conditioning tube and accessory assembly in the direction indicated by the arrow shown in the illustration and set it into place at the installation position.

      Note

      Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)

    4. B004TL2

      Connect the air conditioning tube and accessory assembly with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    5. Align the drain hose matchmarks shown in the illustration and install the drain hose.

    6. Install a new packing and secure the drain hose.

  3. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH

    Click here

  4. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH

    Click here

  5. INSTALL SIDE TRIM BOX

    Click here

  6. INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

    Click here

  7. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  8. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

    Click here

  9. INSTALL REAR FLOOR FINISH PLATE

    Click here

  10. INSTALL ROPE HOOK ASSEMBLY

    Click here

  11. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  12. INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

    Click here

  13. INSTALL INNER LOWER LUGGAGE COMPARTMENT TRIM COVER

    Click here

  14. INSTALL TOOL BOX

    Click here

  15. INSTALL LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  16. INSTALL NO. 6 REAR AIR DUCT


    1. B004TO6C02
      B004RMI Install in this Direction

      Slide the No. 6 rear air duct in the direction indicated by the arrow shown in the illustration.

    2. B004VS1C02
      B004RMI Install in this Direction

      Move the No. 6 rear air duct to the installation position in the direction indicated by the arrow shown in the illustration.

    3. B004TAX

      Attach the clips.

  17. INSTALL NO. 2 ROOF SIDE AIR DUCT RH


    1. B004VC9

      Insert the No. 2 roof side air duct RH into the duct on the vehicle side and install it with the clip.

  18. INSTALL NO. 2 ROOF SIDE AIR DUCT LH


    1. B004VQ8

      Insert the No. 2 roof side air duct LH into the duct on the vehicle side and install it with the clip.

  19. INSTALL NO. 5 REAR AIR DUCT


    1. B004XHR

      Install the No. 5 rear air duct.

  20. INSTALL NO. 4 REAR AIR DUCT


    1. B004VIV

      Install the No. 4 rear air duct.

  21. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Power Seat)

    Click here

  22. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Fixed Seat Type)

    Click here

  23. INSTALL REAR SEAT ASSEMBLY


    1. for Fixed Seat Type:

      Click here

    2. for Power Seat:

      Click here

  24. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  25. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

    Click here

  26. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    for HFC-134a(R134a):

    Click here

  27. WARM UP ENGINE

    for HFC-134a(R134a):

    Click here

  28. INSPECT FOR REFRIGERANT LEAK

    for HFC-134a(R134a):

    Click here

  29. PERFORM DIAGNOSTIC SYSTEM CHECK

    Click here

  30. INITIALIZATION SERVO MOTOR

    Click here

  31. INITIALIZATION OF SEAT ECU

    Click here

  32. INSPECT SRS WARNING LIGHT

    Click here

  33. INSPECT REAR SEAT ASSEMBLY

    Click here

  34. INSPECT SEAT HEATER SYSTEM

    Click here

  35. INSPECT CLIMATE CONTROL SEAT SYSTEM

    Click here

  36. INSPECT SEAT VIBRATION SYSTEM (w/ Refresh Seat)

    Click here

  37. INSPECT SEAT BELT WARNING SYSTEM

    Click here