CAUTION / NOTICE / HINT
CAUTION:
Do not turn the power switch on (READY) until the negative (-) auxiliary battery terminal connection is completed.
Tech Tips
Use the same procedure for RHD and LHD vehicles.
The procedure listed below is for LHD vehicles.
A bolt without a torque specification is shown in the standard bolt chart.
PROCEDURE
PRECAUTION
Note
When installing the instrument panel reinforcement with air conditioner assembly, make sure to replace the No. 1 instrument panel spacer with a new one.
If it is necessary to replace the instrument panel extension spacer, use a new one of the same color as that which was removed.
INSTALL NO. 1 INSTRUMENT PANEL SPACER
Attach the claw to install 2 new No. 1 instrument panel spacers.
Attach the claw to install a new No. 1 instrument panel spacer.
INSTALL AIR CONDITIONER UNIT ASSEMBLY
Note
Be sure to support the air conditioner unit assembly when installing it because failure to do so may cause the bracket of the air conditioner unit assembly to break.
When installing the air conditioner unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.
Temporarily set the air conditioner unit assembly nearby the position where it is to be installed.
Insert the instrument panel reinforcement assembly into the application area of the air conditioner unit assembly as shown in the illustration.
| *A | for LHD | *B | for RHD |
|
Install in this Direction | - | - |
Install the 3 bolts in the order shown in the illustration.
Attach the clamp.
Connect the connector.
INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY
Attach the claw to install the lower defroster nozzle assembly.
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY
Note
Be sure to support the air conditioning unit assembly when installing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.
When installing the air conditioning unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.
Install the instrument panel reinforcement assembly with air conditioning unit assembly to the guide as shown in the illustration.
Note
Be careful not to damage the internal components of the instrument panel reinforcement assembly and air conditioning unit assembly on the glass etc. Only perform installation after first taking the appropriate actions.
Make sure that both parts are securely installed to the guide.
Be sure to hold the air conditioning unit assembly by the case when carrying it.(Do not carry the air conditioning unit by holding the heater pipe, cooler pipe, servo motor, brushless motor, harness, air inlet door or link.)
Do not subject the air conditioning harness assembly connector to any strong impacts.
|
After inserting it to the end, install the guide | - | - |
Install the cooler pipe grommet.
Note
Make sure that the dash panel is securely inserted into the groove of the cooler pipe grommet without any gaps.
Install the heater pipe grommet.
Note
Make sure that the dash panel is securely inserted into the groove of the heater pipe grommet without any gaps.
Temporarily install the 4 bolts (D).
|
Bolt (B) | |
Bolt (C) |
|
Bolt (D) | |
Nut |
Temporarily install the bolt (C).
Using a universal socket wrench 12 mm, temporarily install the bolt (B).
Using a universal socket wrench 12 mm, temporarily install the 2 bolts (A).
|
Bolt (A) | - | - |
Temporarily install the nut.
Tighten the 4 bolts (D).
Using a universal socket wrench 12 mm, tighten the bolt (B) and 2 bolts (A).
Tighten the bolt (C).
Tighten the nut.
INSTALL DRAIN COOLER HOSE (for Front Passenger Side)
Install the drain cooler hose (for front passenger side).
Attach the guide.
INSTALL DRAIN COOLER HOSE (for Driver's Side)
Install the drain cooler hose (for driver's side).
Attach the guide.
INSTALL NO. 3 HEATER TO REGISTER DUCT
|
Screw |
|
Clip |
Install the No. 3 heater to register duct with the 2 clips.
Install the screw.
INSTALL NO. 2 HEATER TO REGISTER DUCT
Install the No. 2 heater to register duct with the 3 clips.
INSTALL INSTRUMENT PANEL WIRE (for LHD)
|
Lock in this Direction |
w/ VGRS:
Connect the connector and move the lock as shown in the illustration.
Note
Be sure to connect the lever connector securely.
Attach the clamp.
Attach the clamp.
Connect the 3 connectors.
Install the 2 nuts.
Note
If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.
INSTALL INSTRUMENT PANEL WIRE (for RHD)
|
Lock in this Direction |
w/ VGRS:
Connect the connector and move the lock as shown in the illustration.
Note
Be sure to connect the lever connector securely.
Attach the clamp.
Attach the clamp.
Connect the connector.
Install the 2 nuts.
Note
If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.
INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY
INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU
INSTALL NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY
|
Bolt |
|
Nut |
Install the No. 3 instrument panel to cowl brace sub-assembly with the bolt and nut.
Attach the clamp.
INSTALL INSTRUMENT PANEL WIRE (for LHD)
Attach the clamp.
Connect the 2 connectors.
Tech Tips
The 2 connectors can be connected in any position (top or bottom).
INSTALL INSTRUMENT PANEL WIRE (for RHD)
Attach the clamp.
Connect the 2 connectors.
Tech Tips
The 2 connectors can be connected in any position (top or bottom).
INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for LHD)
|
Bolt |
|
Nut |
|
Screw |
Install the No. 1 instrument panel brace sub-assembly with the bolt and 2 nuts.
Install the screw.
Attach the clamp.
INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for LHD)
|
Bolt |
|
Nut |
|
Screw |
Install the No. 2 instrument panel brace sub-assembly with the bolt and 2 nuts.
Note
If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.
Install the screw.
Attach the clamp.
INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for RHD)
|
Bolt |
|
Nut |
|
Screw |
Install the No. 2 instrument panel brace sub-assembly with the bolt and 2 nuts.
Note
If the removed nut is the same shape as that shown in the illustration, replace it the supplied replacement part.
Install the screw.
INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY (for RHD)
|
Bolt |
|
Nut |
|
Screw |
Install the No. 1 instrument panel brace sub-assembly with the bolt and 2 nuts.
Install the screw.
Attach the clamp.
INSTALL WIRING HARNESS CLAMP BRACKET
Install the wiring harness clamp bracket with the screw.
INSTALL PASSENGER SIDE JUNCTION BLOCK ASSEMBLY WITH NETWORK GATEWAY ECU
INSTALL FRONT STEERING CONTROL ECU (w/ VGRS)
INSTALL HYBRID VEHICLE CONTROL ECU ASSEMBLY
INSTALL SHIFT CONTROL ECU
for 2WD:
for AWD:
INSTALL NO. 2 SEMICONDUCTOR POWER INTEGRATION ECU (w/ PTC Heater)
INSTALL SEMICONDUCTOR POWER INTEGRATION ECU (w/o PTC Heater)
Tech Tips
Use the same procedure as for the No. 2 semiconductor power integration ECU.
INSTALL INSTRUMENT PANEL WIRE (for LHD)
Attach the clamp.
Connect the connector.
Connect the connector.
Attach the clamp.
INSTALL INSTRUMENT PANEL WIRE (for RHD)
Attach the clamp.
Connect the 3 connectors.
Connect the connector.
Attach the clamp.
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY
|
Install in this Direction |
Install the No. 2 air duct sub-assembly with the clip.
INSTALL FRONT FLOOR MAT LH (for LHD)
Install the front floor mat LH.
| *A | for 2WD | *B | for AWD |
INSTALL FRONT FLOOR MAT LH (for RHD)
for 2WD:
Install the front floor mat LH.
| *A | for Rear Power Seat with Ottoman | *B | except Rear Power Seat with Ottoman |
for AWD:
Install the front floor mat LH.
| *A | for Rear Power Seat with Ottoman | *B | except Rear Power Seat with Ottoman |
INSTALL REAR NO. 2 AIR DUCT (for LHD)
| *A | for 2WD |
| *B | for AWD |
|
Install in this Direction |
Install the rear No. 2 air duct.
INSTALL REAR NO. 2 AIR DUCT (for RHD)
for 2WD:
| *A | for Rear Power Seat with Ottoman |
| *B | except Rear Power Seat with Ottoman |
|
Install in this Direction |
Install the rear No. 2 air duct.
for AWD:
| *A | for Rear Power Seat with Ottoman |
| *B | except Rear Power Seat with Ottoman |
|
Install in this Direction |
Install the rear No. 2 air duct.
INSTALL REAR AIR DUCT GUIDE LH
|
Install in this Direction |
Attach the claw and install the rear air duct guide LH.
INSTALL FRONT FLOOR MAT RH (for LHD)
Install the front floor mat RH.
| *A | except Rear Power Seat with Ottoman | *B | for Rear Power Seat with Ottoman |
INSTALL FRONT FLOOR MAT RH (for RHD)
Install the front floor mat RH.
INSTALL REAR NO. 1 AIR DUCT (for LHD)
| *A | except Rear Power Seat with Ottoman |
| *B | for Rear Power Seat with Ottoman |
|
Install in this Direction |
Install the rear No. 1 air duct.
INSTALL REAR NO. 1 AIR DUCT (for RHD)
|
Install in this Direction |
Install the rear No. 1 air duct.
INSTALL REAR AIR DUCT GUIDE RH
Tech Tips
Use the same procedure as for the rear air duct guide LH.
INSTALL FRONT FLOOR CARPET ASSEMBLY FRONT (for LHD)
Install the front floor carpet assembly front in the order shown in the illustration.
|
Install in this Direction | |
Insert to the end |
Install the clip.
Install the front floor carpet assembly front in the order shown in the illustration.
|
Install in this Direction | |
Insert to the end |
Install the clip.
Attach the clamp.
Tech Tips
Use the same procedure for the opposite side.
INSTALL FRONT FLOOR CARPET ASSEMBLY FRONT (for RHD)
Install the front floor carpet assembly front in the order shown in the illustration.
|
Install in this Direction | |
Insert to the end |
Install the clip.
Install the front floor carpet assembly front in the order shown in the illustration.
|
Install in this Direction | |
Insert to the end |
|
Fastener | - | - |
Attach each fastener and guide.
Install the clip.
Attach the clamp.
Tech Tips
Use the same procedure for the opposite side.
INSTALL REAR NO. 3 AIR DUCT
|
Install in this Direction |
Install the rear No. 3 air duct in the direction of the arrow shown in the illustration.
Tech Tips
Use the same procedure for both rear No. 3 air ducts.
Install the 2 screws.
Tech Tips
Use the same procedure for the opposite side.
INSTALL AIR DUCT PLUG
Attach the claw to install the front floor caution plate cover.
Tech Tips
Use the same procedure for the opposite side.
INSTALL FRONT FLOOR CAUTION PLATE COVER
Attach the claw and guide to install the front floor caution plate cover.
INSTALL ACCELERATOR PEDAL
INSTALL LOWER CENTER PILLAR GARNISH LH
INSTALL REAR DOOR SCUFF PLATE LH
INSTALL LOWER CENTER PILLAR GARNISH RH
Tech Tips
Use the same procedure described for the lower center pillar garnish LH.
INSTALL REAR DOOR SCUFF PLATE RH
Tech Tips
Use the same procedure described for the rear door scuff plate LH.
CONNECT COOLER REFRIGERANT LIQUID PIPE A
Remove the vinyl tape wrapped around the connection of cooler refrigerant liquid pipe A and cooler refrigerant liquid pipe A.
Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe A.
| Compressor Oil |
|---|
| ND-OIL 11 or equivalent |
Note
Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.
Install the O-ring to the cooler refrigerant liquid pipe A.
Note
Keep the O-ring and O-ring fitting surface free of foreign matter.
Connect the cooler refrigerant liquid pipe A.
Note
Do not apply excessive force to the cooler refrigerant liquid pipe A.
Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)
CONNECT SUCTION TUBE SUB-ASSEMBLY B
Remove the vinyl tape wrapped around the connection of the suction tube sub-assembly B and the suction tube sub-assembly B.
Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction tube sub-assembly B.
| Compressor Oil |
|---|
| ND-OIL 11 or equivalent |
Note
Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.
Install the O-ring to the suction tube sub-assembly B.
Note
Keep the O-ring and O-ring fitting surface free of foreign matter.
Press in the suction tube sub-assembly B until the shaft center of the pipe joint securely engages the seal hole.
Note
Do not apply excessive force to the suction tube sub-assembly B.
Make sure not to cut the O-ring while installing it. (Cut O-rings cannot be installed)
w/o Rear Cooler:
Rotate the 1-point tightening plate and align the 1-point tightening plate of suction tube sub-assembly B with the tube marking (black).
Note
Make sure that the suction tube sub-assembly B 1-point tightening plate is partially on the marking
| *a | View A | *b | Suction Tube Sub-Assembly B 1-Point Tightening Plate Marking |
| *c | Counterclockwise (OK) | *d | Standard |
| *e | Clockwise (OK) | - | - |
|
Rotate in this Direction | |
Suction Tube Sub-Assembly B Marking |
w/ Rear Cooler:
Rotate the 1-point tightening plate and align the 1-point tightening plate of suction tube sub-assembly B with the tube marking (black).
Note
Make sure that the suction tube sub-assembly B 1-point tightening plate is partially on the marking
| *a | View A | *b | Suction Tube Sub-Assembly B 1-Point Tightening Plate Marking |
| *c | Counterclockwise (OK) | *d | Standard |
| *e | Clockwise (OK) | - | - |
|
Rotate in this Direction | |
Suction Tube Sub-Assembly B Marking |
| *A | w/o Rear Cooler |
| *B | w/ Rear Cooler |
Install the bolt.
for RHD:
Attach the clamp.
|
Tape (Non-residue Type) or equivalent |
Attach the clamp.
INSTALL FENDER APRON BRACE SUB-ASSEMBLY LH (for LHD)
Install the fender apron brace sub-assembly LH with the 2 bolts.
CONNECT INLET HEATER WATER HOSE
Install the inlet heater water hose as shown in the illustration.
Note
Do not apply excessive force to the inlet heater water hose.
Insert the heater water hose inlet until it contacts the stopper.
| *A | for 2WD | *B | for AWD |
| *1 | Hose Clip | *2 | Inlet Heater Water Hose |
| *a | View A | *b | Marking (Orange) |
| *c | Marking (Pink) | *d | Hose Clip Installation Angle (-15 to 15°) |
| *e | Stopper | *f | Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) |
Make sure to install the hose clip within the range shown in the illustration.
CONNECT OUTLET HEATER WATER HOSE
Install the outlet heater water hose as shown in the illustration.
Note
Do not apply excessive force to the outlet heater water hose.
Insert the heater water hose outlet until it contacts the stopper.
| *A | for 2WD | *B | for AWD |
| *1 | Hose Clip | *2 | Outlet Heater Water Hose |
| *a | View A | *b | Marking (Orange) |
| *c | Marking (Pink) | *d | Hose Clip Installation Angle (30 to 60°) |
| *e | Stopper | *f | Hose Clip Installation Range (2 to 7 mm (0.0787 to 0.276 in.)) |
Make sure to install the hose clip within the range shown in the illustration.
INSTALL INLET HEATER WATER HOSE
Connect the inlet heater water hose as shown in the illustration.
Note
Do not apply excessive force to the inlet heater water hose.
Insert the heater water hose inlet until it contacts the stopper.
| *A | for 2WD | *B | for AWD |
| *1 | Hose Clip | *2 | Inlet Heater Water Hose |
| *a | View A | *b | Marking (Yellow) |
| *c | Hose Clip Installation Angle (-15 to 15°) | *d | Stopper |
Make sure to install the hose clip within the range shown in the illustration.
INSTALL OUTLET HEATER WATER HOSE
Connect the outlet heater water hose as shown in the illustration.
Note
Do not apply excessive force to the outlet heater water hose.
Insert the heater water hose outlet until it contacts the stopper.
| *A | for 2WD | *B | for AWD |
| *1 | Hose Clip | *2 | Outlet Heater Water Hose |
| *a | View A | *b | Marking (Blue) |
| *c | Hose Clip Installation Angle (-15 to 15°) | *d | Stopper |
Make sure to install the hose clip within the range shown in the illustration.
for RHD:
Attach the clamp.
INSTALL FENDER APRON BRACE SUB-ASSEMBLY RH (for RHD)
Install the fender apron brace sub-assembly RH with the 2 bolts.
Attach the clamp.
INSTALL FENDER APRON BRACE SUB-ASSEMBLY RH (for LHD)
INSTALL INVERTER MOTOR CABLE BRACKET ASSEMBLY (for LHD)
CONNECT MOTOR CABLE
CONNECT GENERATOR CABLE
INSTALL INVERTER TERMINAL COVER
INSTALL INVERTER COVER ASSEMBLY RH (for LHD)
INSTALL HOLE PLUG
Install the 2 hole plugs.
INSTALL COWL VENTILATOR SPLASH SHIELD RH (for LHD)
Attach the claw.
Attach the guide and clip to install the cowl ventilator splash shield RH.
INSTALL COWL VENTILATOR SPLASH SHIELD LH (for RHD)
Attach the claw.
Attach the guide and clip to install the cowl ventilator splash shield LH.
INSTALL FRONT WIPER MOTOR AND LINK
INSTALL SERVICE PLUG GRIP
INSTALL HEADUP DISPLAY (w/ Headup Display)
INSTALL STEERING COLUMN ASSEMBLY
INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY
INSTALL FRONT SEAT ASSEMBLY LH
INSTALL FRONT SEAT ASSEMBLY RH
Tech Tips
Use the same procedure as for the front seat assembly LH.
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
for HFC-134a(R134a):
for HFO-1234yf(R1234yf):
WARM UP COMPRESSOR
for HFC-134a(R134a):
for HFO-1234yf(R1234yf):
INSPECT FOR REFRIGERANT LEAK
for HFC-134a(R134a):
for HFO-1234yf(R1234yf):
INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
for 2WD:
for AWD:
INSTALL TRANSMISSION UNDER COVER (for 2WD)
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
for 2WD:
for AWD:
INSTALL LOWER RADIATOR AIR DEFLECTOR
INSTALL UPPER RADIATOR SUPPORT SEAL
INSTALL RADIATOR COVER PLATE
INSTALL V-BANK COVER SUB-ASSEMBLY
CHECK AND CLEAR DTC
for 2WD:
for AWD: