INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the camshaft removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point Lane-keeping assist system (for Mono camera type)

for Stereo Camera type:

Click here

for Mono Camera type:

Click here

Lane control system (for Stereo camera type)
Parking support brake system*
Pre-collision system (for Mono camera type)
Pre-collision system (for Stereo camera type)
AFS (Front-lighting adaptive system)

    Lighting system (EXT)

  • Cornering lights
Variable gear ratio steering system

Click here

Parking assist monitor system

Click here

Panoramic view monitor system

Click here

Initialize rear door sunshade system Rear door sunshade system

Click here

Initialize power trunk lid system Power trunk lid system

Click here


  • Throttle body with motor assembly

  • Cleaning the deposits from the throttle body with motor assembly

  • Mass air flow meter sub-assembly

  • Fuel injector assembly (for port injection)

  • Fuel injector assembly (for direct injection)

  • Fuel pump assembly (for high pressure side)

  • Engine coolant temperature sensor

  • Air leaks from intake system

 Inspection after repairs

  • Poor idle, etc.

  • Engine start function, etc.

w/ Canister Pump Module

Click here

w/o Canister Pump Module

Click here

*: When performing learning using the GTS.
Click here Click here

CAUTION:


  • B004YIH

    Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here

  • B004STG

    To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B004T6Y

      Disconnect the purge VSV connector.

    2. Disconnect the No. 1 fuel vapor feed hose from the intake air surge tank assembly.

    3. Remove the bolt to disconnect the purge VSV from the intake air surge tank assembly.

    4. B004RUT

      Disconnect the vacuum sensor connector.

    5. Detach the 3 clamps.

    6. Remove the bolt to disconnect the wire harness.

    7. Detach the clamp to disconnect the No. 1 fuel tube sub-assembly.

    8. B004T6C

      for RHD:

      Detach the 2 clamps to disconnect the motor cable and generator cable.

    9. B004UGH

      Detach the 2 clamps to disconnect the transmission breather assembly.

    10. B004XO7

      Slide the clamp and disconnect the PCV hose from the intake air surge tank assembly.

    11. B004SWJ

      Remove the 2 bolts and No. 2 surge tank stay from the intake air surge tank assembly and camshaft housing sub-assembly LH.

    12. B004RHZC01
      B004SZX Bolt
      B004UK4 Nut

      Remove the 2 nuts.

    13. Remove the 5 bolts and intake air surge tank assembly.

    14. Remove the air surge tank to intake manifold gasket from the intake air surge tank assembly.

  4. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  5. REMOVE FUEL TUBE SUB-ASSEMBLY

    Click here

  6. DISCONNECT WIRE HARNESS

    Click here

  7. DISCONNECT FUEL DELIVERY WITH SENSOR PIPE ASSEMBLY

    Click here

  8. DISCONNECT GENERATOR CABLE AND MOTOR CABLE (for LHD)

    Click here

  9. DISCONNECT NO. 15 WATER BY-PASS HOSE

    Click here

  10. REMOVE WATER BY-PASS HOSE

    Click here

  11. REMOVE EGR VALVE ASSEMBLY

    Click here

  12. REMOVE INTAKE MANIFOLD


    1. B004WU5C01
      B004SZX Bolt
      B004UK4 Nut

      Remove the 4 bolts, 4 nuts and intake manifold.

    2. B004SUI

      Remove the 2 No. 1 intake manifold to head gaskets.

  13. REMOVE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. B004VHS

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.