CAUTION / NOTICE / HINT
CAUTION:
As the engine assembly with transmission is extremely heavy, the engine lifter may suddenly drop if the instructions listed in the repair manual are not followed.
Therefore, always follow the instructions listed in the repair manual when performing this procedure.
PROCEDURE
INSTALL ENGINE HANGER
REMOVE ENGINE STAND
Attach an engine sling device and hang the engine with a chain block.
Note
Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.
Lift the engine and remove it from the engine stand.
Note
With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
Place the engine onto a work bench.
INSTALL REAR ENGINE MOUNTING INSULATOR
for 2WD:
for AWD:
INSTALL REAR ENGINE MOUNTING MEMBER
for 2WD:
Install the rear engine mounting member to the rear engine mounting insulator with the 3 nuts.
for AWD:
Install the rear engine mounting member to the rear engine mounting insulator with the 3 nuts.
INSTALL FRONT ENGINE MOUNTING INSULATOR
Tech Tips
Only perform this procedure when replacement of the engine mounting insulator is necessary.
| *a | LH Side |
| *b | RH Side |
for 2WD:
Install the 2 front engine mounting insulators with the 2 nuts.
| *a | LH Side |
| *b | RH Side |
for AWD:
Install the 2 front engine mounting insulators with the 4 nuts.
CONNECT FRONT FRAME CROSSMEMBER SUB-ASSEMBLY (for 2WD)
| *a | LH Side |
| *b | RH Side |
Install the front frame crossmember sub-assembly to the engine assembly with the 2 bolts.
CONNECT FRONT FRAME ASSEMBLY (for AWD)
| *a | LH Side |
| *b | RH Side |
Install the front frame assembly to the engine assembly with the 2 bolts.
INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for AWD)
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (for AWD)
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD)
INSTALL FLYWHEEL SUB-ASSEMBLY
INSTALL TRANSMISSION INPUT DAMPER COVER ASSEMBLY
INSTALL HYBRID VEHICLE TRANSMISSION ASSEMBLY
for 2WD:
for AWD:
INSTALL FLYWHEEL HOUSING SIDE COVER
for 2WD:
for AWD:
TEMPORARILY INSTALL FRONT PROPELLER SHAFT ASSEMBLY (for AWD)
TIGHTEN FRONT PROPELLER SHAFT ASSEMBLY (for AWD)
INSTALL EXHAUST MANIFOLD ASSEMBLY LH (for 2WD)
INSTALL EXHAUST MANIFOLD ASSEMBLY RH (for 2WD)
INSTALL EXHAUST MANIFOLD ASSEMBLY LH (for AWD)
INSTALL EXHAUST MANIFOLD ASSEMBLY RH (for AWD)
CONNECT AIR FUEL RATIO SENSOR
INSTALL NO. 1 EGR PIPE
INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Install a new O-ring to the engine oil level dipstick guide.
Apply a light coat of engine oil to the O-ring.
Push in the engine oil level dipstick guide end into the guide hole.
Install the engine oil level dipstick guide with the bolt.
INSTALL NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE (for 2WD)
INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for 2WD)
|
Place Wooden Block or Plate Attachments |
Set the engine on an engine lifter.
Note
Place wooden blocks or plate lift attachments so that the engine is level.
With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
Operate the engine lifter and install the engine and transmission assembly to the vehicle.
Note
Make sure that the engine is clear of all wiring and hoses.
|
Bolt |
|
Nut |
Install the engine and transmission assembly to the vehicle with the 2 bolts and 2 nuts.
Install the rear engine mounting member with the 6 bolts.
Remove the 4 bolts and 2 engine hangers.
INSTALL ENGINE AND TRANSMISSION ASSEMBLY (for AWD)
|
Place Wooden Block or Plate Attachments |
Set the engine on an engine lifter.
Note
Place wooden blocks or plate lift attachments so that the engine is level.
With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
Operate the engine lifter and install the engine and transmission assembly to the vehicle.
Note
Make sure that the engine is clear of all wiring and hoses.
|
Bolt |
|
Nut |
Install the engine and transmission assembly to the vehicle with the 2 bolts and 2 nuts.
Install the rear engine mounting member with the 6 bolts.
Remove the 4 bolts and 2 engine hangers.
INSTALL NO. 2 GROUND WIRE
for 2WD:
Connect the No. 2 ground wire with the bolt.
for AWD:
Connect the No. 2 ground wire with the bolt.
CONNECT NO. 2 PARKING LOCK RELEASE CABLE ASSEMBLY
| *1 | Parking Lock Release Lever Assembly Cable End |
| *2 | No. 2 Parking Lock Release Cable Assembly Cable End |
Connect the parking lock release lever assembly cable end to the No. 2 parking lock release cable assembly cable end.
| *1 | Cover |
|
Connect |
Attach the 2 claws and connect the cover to the No. 2 parking lock release cable assembly as shown in the illustration.
INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY LH (for 2WD)
INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
INSTALL ENGINE SIDE COVER LH (for 2WD)
INSTALL ENGINE SIDE COVER RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
TEMPORARILY INSTALL STEERING KNUCKLE LH (for 2WD)
Install the steering knuckle LH with the 2 bolts and 2 nuts.
TEMPORARILY INSTALL STEERING KNUCKLE RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
CONNECT STEERING KNUCKLE LH
for 2WD:
for AWD:
CONNECT STEERING KNUCKLE RH
Tech Tips
Install the RH side following the same procedure as for the LH side.
TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD)
|
Bolt |
|
Nut |
Temporarily install the front shock absorber assembly LH to the lower No. 2 suspension arm assembly LH with the bolt and nut.
Note
Insert the bolt from the rear of the vehicle.
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
TEMPORARILY INSTALL FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
CONNECT FRONT SHOCK ABSORBER ASSEMBLY LH (for AWD)
Connect the absorber and absorber bracket. Then install the bolt.
CONNECT FRONT SHOCK ABSORBER ASSEMBLY RH (for AWD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
CONNECT FRONT STABILIZER LINK ASSEMBLY LH (for 2WD)
CONNECT FRONT STABILIZER LINK ASSEMBLY RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
CONNECT TIE ROD ASSEMBLY LH
for 2WD:
for AWD
CONNECT TIE ROD ASSEMBLY RH
Tech Tips
Remove the RH side following the same procedure as for the LH side.
INSTALL FRONT DISC BRAKE DUST COVER LH
INSTALL FRONT DISC BRAKE DUST COVER RH
Tech Tips
Remove the RH side following the same procedure as for the LH side.
INSTALL FRONT DISC LH
for 6-Pot Caliper:
except 6-Pot Caliper:
INSTALL FRONT DISC RH
Tech Tips
Remove the RH side following the same procedure as for the LH side.
INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY LH
for 2WD:
for AWD:
INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY RH
Tech Tips
Remove the RH side following the same procedure as for the LH side.
INSTALL FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH
for 2WD:
for AWD:
INSTALL FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH
Tech Tips
Remove the RH side following the same procedure as for the LH side.
INSTALL FRONT AXLE SHAFT NUT LH (for AWD)
INSTALL FRONT AXLE SHAFT NUT RH (for AWD)
Tech Tips
Remove the RH side following the same procedure as for the LH side.
CONNECT FRONT SPEED SENSOR LH (for AWD)
CONNECT FRONT SPEED SENSOR RH (for AWD)
Tech Tips
Remove the RH side following the same procedure as for the LH side.
CONNECT FRONT SKID CONTROL SENSOR WIRE LH (for 2WD)
CONNECT FRONT SKID CONTROL SENSOR WIRE RH (for 2WD)
Tech Tips
Remove the RH side following the same procedure as for the LH side.
CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for 2WD)
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for AWD)
INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
TIGHTEN CENTER NO. 1 SUPPORT BEARING ASSEMBLY
INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE
INSTALL NO. 2 FUEL TANK PROTECTOR
INSTALL NO. 1 CENTER FLOOR HEAT INSULATOR SUB-ASSEMBLY
INSTALL FRONT EXHAUST PIPE ASSEMBLY
INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY
INSTALL FLOOR BOARD SUB-ASSEMBLY
INSTALL NO. 2 FLOOR BOARD SUB-ASSEMBLY
Tech Tips
Remove the RH side following the same procedure as for the LH side.
INSTALL REAR FLOOR SIDE MEMBER COVER LH
INSTALL REAR FLOOR SIDE MEMBER COVER RH
Tech Tips
Remove the RH side following the same procedure as for the LH side.
INSTALL REAR FRAME RAIL SUB-ASSEMBLY
| *a | Bolt A |
| *b | Bolt B |
for 2WD:
Install the rear frame rail sub-assembly LH and rear frame rail sub-assembly RH with the 6 bolts and 4 nuts.
| *a | Bolt A |
| *b | Bolt B |
for AWD:
Install the rear frame rail sub-assembly LH and rear frame rail sub-assembly RH with the 6 bolts.
INSTALL NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
Install the No. 2 front bumper reinforcement sub-assembly with the 6 nuts.
INSTALL RADIATOR SUPPORT OPENING COVER
Install the 4 screws, attach the 3 claws and install the radiator support opening cover to the front crossmember sub-assembly.
INSTALL RADIATOR SUPPORT EXTENSION RH
Install the 3 screws, attach the 2 claws and install the radiator support extension RH to the radiator support opening cover.
Return the front fender liner RH to its original position.
INSTALL RADIATOR SUPPORT EXTENSION LH
Install the 3 screws, attach the 2 claws and install the radiator support extension LH to the radiator support opening cover.
Return the front fender liner LH to its original position.
INSTALL FRONT BUMPER COVER
for Sport Package:
except Sport Package:
CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY
Connect the No. 2 fuel tube sub-assembly and clamp.
CONNECT FUEL TUBE SUB-ASSEMBLY
Connect the fuel tube sub-assembly and clamp.
CONNECT NO. 3 ENGINE WIRE
Connect the No. 3 engine wire with the bolt and 2 clamps.
CONNECT NO. 3 ENGINE ROOM WIRE
Connect the connector of the air conditioning wire.
Connect the No. 3 engine room wire with the 2 connectors.
Install the No. 3 engine room wire with the 2 bolts.
CONNECT ENGINE WIRE
Connect the clamp and 2 claws.
Connect the 3 connectors of the engine wire to the relay block.
INSTALL ECM
INSTALL NO. 2 RELAY BLOCK COVER
Attach the 4 claws to install the No. 2 relay block cover.
CONNECT SUCTION HOSE SUB-ASSEMBLY A
for 2WD:
for AWD:
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
for 2WD:
for AWD:
CONNECT TRANSMISSION OIL COOLER HOSE
CONNECT NO. 2 OIL COOLER OUTLET HOSE
CONNECT WATER HOSE SUB-ASSEMBLY
for 2WD:
for AWD:
CONNECT INLET HEATER WATER HOSE
Connect the inlet heater water hose to the No. 3 water by-pass hose assembly, and slide the clamp to secure the hose.
CONNECT OUTLET HEATER WATER HOSE
Connect the outlet heater water hose to the No. 2 water by-pas pipe assembly, and slide the clamp to secure the hose.
CONNECT NO. 3 RADIATOR HOSE
CONNECT NO. 1 RADIATOR HOSE
CONNECT NO. 1 FUEL VAPOR FEED HOSE
Connect the No. 1 fuel vapor feed hose to the purge VSV.
CONNECT GENERATOR CABLE
CONNECT MOTOR CABLE
INSTALL INVERTER TERMINAL COVER
INSTALL AIR CLEANER WITH AIR CLEANER HOSE
CONNECT NO. 2 PCV HOSE
INSTALL NO. 1 AIR CLEANER INLET
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
ADD ENGINE OIL
ADD DIFFERENTIAL OIL (for AWD)
ADD HYBRID TRANSMISSION FLUID
for 2WD:
for AWD:
INSTALL SERVICE PLUG GRIP
CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY
PERFORM INITIALIZATION
PARKING LOCK FORCED RELEASE
INSPECT SHIFT LEVER POSITION
ADD ENGINE COOLANT
ADD COOLANT (for Inverter)
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
for HFC-134a (R134a):
for HFO-1234yf (R1234yf):
INSPECT FOR ENGINE COOLANT LEAK
INSPECT FOR COOLANT LEAK (for Inverter)
INSPECT FOR OIL LEAK
INSPECT FOR FUEL LEAK
INSPECT FOR EXHAUST GAS LEAK
INSPECT FOR REFRIGERANT LEAK
for HFC-134a (R134a):
for HFO-1234yf (R1234yf):
INSTALL FRONT WHEEL
STABILIZE SUSPENSION
for 2WD:
for AWD:
TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY LH (for 2WD)
TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY LH (for 2WD)
TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY LH (for 2WD)
Tighten the front shock absorber assembly LH bolt.
Note
Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.
TIGHTEN FRONT SHOCK ABSORBER ASSEMBLY RH (for 2WD)
Tech Tips
Install the RH side following the same procedure as for the LH side.
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
CHECK AND ADJUST FRONT WHEEL ALIGNMENT
for 2WD:
for AWD:
VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION (w/ VGRS)
INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY
INSPECT IGNITION TIMING
INSPECT ENGINE IDLE SPEED
INSPECT CO/HC
INSPECT ENGINE OIL LEVEL
INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for AWD)
Install the strut bar bracket support sub-assembly with 7 new bolts.
INSTALL FRONT SUSPENSION MEMBER BRACE (for AWD)
Install the front suspension member brace with 4 bolts.
INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for AWD)
Install the No. 2 engine under cover assembly with 11 bolts.
INSTALL TRANSMISSION UNDER COVER (for AWD)
|
Bolt |
|
Clip |
Install the transmission under cover with 4 bolts and clip.
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for AWD)
Install the No. 1 engine under cover assembly with the 12 screws and 3 clips.
INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY (for 2WD)
Install the strut bar bracket support sub-assembly with 4 new bolts.
INSTALL FRONT SUSPENSION MEMBER BRACE (for 2WD)
Install the front suspension member brace with 4 bolts.
INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY (for 2WD)
Install the No. 2 engine under cover assembly with the 10 bolts and clip.
INSTALL TRANSMISSION UNDER COVER (for 2WD)
|
Screw |
|
Bolt |
Install the transmission under cover with the 2 bolts and 2 screws.
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY (for 2WD)
Install the No. 1 engine under cover assembly with the 15 screws and 3 clips.
INSTALL LOWER RADIATOR AIR DEFLECTOR
INSTALL UPPER RADIATOR SUPPORT SEAL
INSTALL RADIATOR COVER PLATE
INSTALL V-BANK COVER SUB-ASSEMBLY
| *a | Tip (Round Portion) |
Attach the 3 clips in the order shown in the illustration to install the V-bank cover sub-assembly.
Note
Securely attach the clips.
If the clips are forcibly attached or struck with an object, they may be damaged.
Do not apply any oil to the tips (round portions).
INSTALL INVERTER COVER ASSEMBLY RH (for LHD)
INSTALL INVERTER COVER ASSEMBLY LH (for RHD)