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ACCELERATOR PEDAL SENSOR INSTALLATION

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PROCEDURE


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    INSTALL ACCELERATOR PEDAL SENSOR ASSEMBLY

    Note:

    • Avoid excessive force to the accelerator pedal sensor.

    • Do not disassemble the accelerator pedal sensor assembly.

    • This accelerator pedal does not require lubrication.

      Do not apply oil or lubricant to the accelerator pedal sensor assembly.

      If applied, the accelerator pedal sensor assembly must be replaced.


    1. Connect the connector.

    2. for LHD:


      1. Install the accelerator pedal sensor assembly with the 3 nuts.

        7.5 N*m 76 kgf*cm 66 in.*lbf
        Note:

        • Do not drop the accelerator pedal sensor assembly, strike it with tools or subject it to impact.

        • If the accelerator pedal sensor assembly is subjected to an impact, replace it with a new one.

    3. B004R36C01
      *a Torque Wrench Fulcrum Length

      for RHD:


      1. Install the accelerator pedal sensor assembly with the 2 nuts A.

        7.5 N*m 76 kgf*cm 66 in.*lbf
        Note:

        • Do not drop the accelerator pedal sensor assembly, strike it with tools or subject it to impact.

        • If the accelerator pedal sensor assembly is subjected to an impact, replace it with a new one.

      2. Using SST and a 10 mm union nut wrench, install the accelerator pedal sensor assembly with the nut B.

        09961-00950
        Specified tightening torque
        7.5 N*m 76 kgf*cm 6 ft.*lbf
        Tip:

        • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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        • When using a 10 mm union nut wrench (fulcrum length of 22 mm (0.866 in.)) + SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 185 mm (7.28 in.)):

          4.8 N*m (49 kgf*cm, 42 in.*lbf)

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    INSTALL ACCELERATOR PEDAL


    1. Install the accelerator pedal with the 2 bolts.

      7.5 N*m 76 kgf*cm 66 in.*lbf

    2. Attach the 4 claws to install the accelerator pedal pad.

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    INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)

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    INSTALL MAIN BODY ECU (for RHD)

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