SUB RADIATOR INSTALLATION

PROCEDURE

1. Click here

   INSTALL RADIATOR ASSEMBLY (for Inverter Coolant)

   
   
   1. 

      *a	Torque Wrench Fulcrum Length

      Attach the 2 claws and install the radiator assembly.

   2. Install the bolt A.

      9.0 N*m

      92 kgf*cm

      80 in.*lbf

   3. Using a 10 mm union nut wrench, install the bolt B.

      Specified tightening torque
      9.0 N*m	92 kgf*cm	80 in.*lbf

      Tip:
      

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.378 in.)): 7.9 N*m (81 kgf*cm, 70 in.*lbf)

   4. 

      *1	No. 2 Inverter Cooling Hose
      *2	No. 3 Inverter Cooling Hose
      *a	Alignment Mark (Yellow)
      *b	Rib
      *c	2.0 to 7.0 mm (0.079 to 0.276 in.)
      *d	Upper Side
      *e	LH Side

      Connect the No. 2 inverter cooling hose and No. 3 inverter cooling hose to the radiator assembly and slide the 2 hose clips to secure them.

      Note:

      To prevent foreign matter from entering the radiator assembly and inverter cooling system, do not remove the pieces of cloth from the pipes and disconnected hoses until installation.

      Tip:
      

      • Make sure to align the alignment marks of the hoses with the ribs of the radiator assembly.

      • Make sure that the clips are positioned as shown in the illustration.

2. Click here

   INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

   Click here

3. Click here

   INSTALL HOOD LOCK CONTROL CABLE COVER RH

   Click here

4. Click here

   INSTALL HOOD LOCK CONTROL CABLE COVER LH (for LHD)

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5. Click here

   CONNECT ENGINE ROOM MAIN WIRE

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6. Click here

   INSTALL HIGH PITCHED HORN ASSEMBLY

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7. Click here

   INSTALL LOW PITCHED HORN ASSEMBLY

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8. Click here

   INSTALL HOOD LOCK ASSEMBLY

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9. Click here

   INSTALL HOOD LOCK RELEASE LEVER PROTECTOR

   Click here

10. Click here

    INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH

    Click here

11. Click here

    INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH

    Click here

12. Click here

    INSTALL NO. 1 AIR CLEANER INLET

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13. Click here

    INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

    Click here

14. Click here

    INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

    Click here

15. Click here

    INSTALL FRONT BUMPER

    
    

    • for Sport Package:

      Click here

    • except Sport Package:

      Click here

16. Click here

    ADD COOLANT (for Inverter)

    Click here

17. Click here

    INSPECT FOR COOLANT LEAK (for Inverter)

    Click here

18. Click here

    INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

19. Click here

    INSTALL RADIATOR COVER PLATE

    Click here

20. Click here

    INSTALL UPPER RADIATOR SUPPORT SEAL

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