WATER PUMP WITH MOTOR INSTALLATION

PROCEDURE


  1. INSTALL INVERTER WATER PUMP ASSEMBLY (WITH MOTOR)


    1. B004YKSC01
      *a Torque Wrench Fulcrum Length

      Temporarily install the inverter water pump assembly (with motor) with the 2 nuts.

      Note

      If the inverter water pump assembly (with motor) has been struck or dropped, replace it.

    2. Temporarily install the bolt A.

    3. Tighten the bolt B.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Note

      The fan shroud may be damaged by overtightening the bolt. Therefore, be sure to use a torque wrench for tightening.

    4. Using SST, tighten the bolt A.

      SST
      09961-00950

      Note


      • The fan shroud may be damaged by overtightening the bolt. Therefore, be sure to use a torque wrench for tightening.

      • Do not cross-thread the bolt when installing it.

      Torque:
      Specified tightening torque
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 185 mm (7.283 in.)): 3.9 N*m (40 kgf*cm, 35 in.*lbf)

    5. B004S64

      Connect the connector.

      Note


      • If the connector of the inverter water pump assembly (with motor) is equipped with a dust prevention cap, remove the cap just before connecting the connector.

      • Make sure that the connector is connected securely.

    6. B004YE4C01
      *1 No. 1 Inverter Cooling Hose
      *2 No. 2 Inverter Cooling Hose
      *a Alignment Mark (White)
      *b Alignment Mark (Green)
      *c Rib
      *d 2.0 to 7.0 mm (0.079 to 0.276 in.)
      *e Front of Vehicle
      *f LH Side
      *g Upper Side

      Connect the No. 1 inverter cooling hose and No. 2 inverter cooling hose to the inverter water pump assembly (with motor) and slide the 2 hose clips to secure them.

      Note


      • To prevent foreign matter from entering the inverter water pump assembly (with motor) and inverter cooling system, do not remove the pieces of cloth from the pipes and disconnected hoses until installation.

      • Do not apply excessive force to the No. 1 inverter cooling hose and No. 2 inverter cooling hose.

      Tech Tips


      • Make sure to align the alignment marks of the hoses with the ribs of the inverter water pump assembly (with motor).

      • Make sure that the clips are positioned as shown in the illustration.

  2. INSTALL INVERTER RESERVE TANK ASSEMBLY


    1. B004SNP

      Connect the grommet and install the inverter reserve tank assembly.

    2. Install the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      Note

      The fan shroud may be damaged by overtightening the bolt. Therefore, be sure to use a torque wrench for tightening.

    3. for LHD:


      1. B004XY5C01
        *1 No. 1 Inverter Cooling Hose
        *2 No. 6 Inverter Cooling Hose
        *a Alignment Mark (Green)
        *b Alignment Mark (Pink)
        *c Rib
        *d 2.0 to 7.0 mm (0.079 to 0.276 in.)
        *e Front of the Vehicle
        *f RH Side
        *g Upper Side
        *h Rear of the Vehicle

        Connect the No. 1 inverter cooling hose and No. 6 inverter cooling hose to the inverter reserve tank assembly and slide the 2 hose clips to secure them.

        Note


        • To prevent foreign matter from entering the inverter reserve tank assembly and inverter cooling system, do not remove the pieces of cloth from the pipes and disconnected hoses until installation.

        • Do not apply excessive force to the No. 1 inverter cooling hose and No. 6 inverter cooling hose.

        Tech Tips


        • Make sure to align the alignment marks of the hoses with the ribs of the inverter reserve tank assembly.

        • Make sure that the clips are positioned as shown in the illustration.

    4. for RHD:


      1. B004R5HC01
        *1 No. 1 Inverter Cooling Hose
        *2 No. 2 Inverter Cooling Hose Assembly
        *a Alignment Mark (Green)
        *b Alignment Mark (Pink)
        *c Rib
        *d 2.0 to 7.0 mm (0.079 to 0.276 in.)
        *e Front of the Vehicle
        *f RH Side
        *g Upper Side
        *h Rear of the Vehicle

        Connect the No. 1 inverter cooling hose and No. 2 inverter cooling hose assembly to the inverter reserve tank assembly and slide the 2 hose clips to secure them.

        Note


        • To prevent foreign matter from entering the inverter reserve tank assembly and inverter cooling system, do not remove the pieces of cloth from the pipes and disconnected hoses until installation.

        • Do not apply excessive force to the No. 1 inverter cooling hose and No. 2 inverter cooling hose assembly.

        Tech Tips


        • Make sure to align the alignment marks of the hoses with the ribs of the inverter reserve tank assembly.

        • Make sure that the clips are positioned as shown in the illustration.

  3. INSTALL AIR CLEANER ASSEMBLY

    Click here

  4. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  5. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

    Click here

  6. INSTALL LOWER RADIATOR AIR DEFLECTOR

    Click here

  7. INSTALL RADIATOR COVER PLATE

    Click here

  8. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  9. ADD COOLANT (for Inverter)

    Click here

  10. INSPECT FOR COOLANT LEAK (for Inverter)

    Click here