FRONT BRAKE FLEXIBLE HOSE(for 2WD) INSTALLATION

CAUTION / NOTICE / HINT

Note


  • Because the left and right front flexible hoses are not interchangeable, verify the part number when installing the front flexible hoses.

  • When reusing the front flexible hoses, use the identification marks created during removal to install each front flexible hose to its original position.

Tech Tips


  • Use the same procedure for the RH and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL FRONT FLEXIBLE HOSE

    Note

    When installing the front flexible hose, minimize twisting of the hose.


    1. B004TGLC01
      *a Identification Mark
      *b Torque Wrench Fulcrum Length
      *c Union Nut Wrench

      Install a new clip to the front flexible hose.

      Note


      • Install the clip as far as it will go.

      • When installing the front flexible hose, face the identification mark to the outside of the vehicle.

    2. Using a union nut wrench, connect the brake tube to the front flexible hose while holding the front flexible hose with a wrench.

      Torque:
      Specified tightening torque
      15.2 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not kink or damage the brake tube.

      • Do not allow any foreign matter such as dirt or dust to enter the brake tube from the connecting parts.

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

    3. B004SQ7

      Install the flexible hose to the front flexible hose bracket LH with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    4. B004Y4U

      Connect the front flexible hose to the disc brake cylinder assembly LH with a new union bolt and a new gasket.

      Torque:
      39.2 N*m  { 400 kgf*cm, 29 ft.*lbf }

      Note

      Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly LH.

  2. CONNECT BRAKE BOOSTER PUMP CONNECTOR

    Click here

  3. BLEED BRAKE LINE

    Click here

  4. INSTALL FRONT WHEEL

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