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HEIGHT CONTROL COMPRESSOR INSTALLATION

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PROCEDURE


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    INSTALL NO. 3 HEIGHT CONTROL VALVE


    1. B004RM3N01

      Install the 4 height control valve cushions.

    2. Cut the tip of the No. 3 height control valve cushion (A).

      (A)
      Approximately 13 mm (0.512 in.) from end
    3. B004SVJC01
      *1 Height Control Valve Bush
      B004SZX No. 1 Height Control Compressor Side

      Install the 2 height control valve bushes.

    4. B004RKN

      Install the No. 3 height control valve assembly and height control valve bracket with the 2 nuts.

      5.4 N*m 55 kgf*cm 48 in.*lbf
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    INSTALL NO. 1 HEIGHT CONTROL COMPRESSOR


    1. B004TSCC01
      *1 Plate Washer
      *2 Height Control Compressor Bush
      *3 Collar
      *4 Height Control Compressor Compression Spring

      Install the plate washer, collar, 5 height control compressor bushes and 5 height control compressor compression spring.

    2. Install the No. 1 height control compressor and No. 3 height control compressor bracket with the 3 nuts.

      5.9 N*m 60 kgf*cm 52 in.*lbf
    3. B004UOQC02
      *a 90°or less

      Attach the claw to connect the connector.

    4. Connect the 2 clamps.

    5. Connect with a cable tie.

    6. Cut the tip of the cable tie (A).

      (A)
      5 mm (0.197 in.) or less
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    INSTALL HEIGHT CONTROL VALVE HARNESS ASSEMBLY


    1. B004R2IN01

      Connect the 9 clamps to install the height control valve harness assembly.

    2. Connect with a cable tie.

    3. Cut the tip of the cable tie (A).

      (A)
      5 mm (0.197 in.) or less
    4. B004RKY

      Connect the 2 clamps.

    5. Connect the 3 connectors.

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    INSTALL HEIGHT CONTROL WAY


    1. B004YCB

      Attach the claw to install the height control way to the compressor bracket.

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    INSTALL HEIGHT CONTROL HOSE ASSEMBLY


    1. B004V4WC02
      *a 2 to 5 mm (Height Control Hose End)
      *b Paint Mark
      *c Height Control Way Range 45° or less
      *d Clamp Range 120° or less

      Connect the height control hose assembly to the No. 1 height control compressor.

    2. Secure the height control hose with a cable tie and cut the end (A).

      Note:

      Secure the cable tie just beyond the port protrusion on the compressor.

      Cable Tie Securing Position
      2 to 5 mm (0.0788 to 0.196 in.) (from end of height control hose)
      (A)
      5 mm (0.197 in.) or less

    3. Connect the height control hose assembly to the height control way, and slide the clamp to secure it.

      Note:

      • The hose clamp claw position is within the range shown in the illustration.

      • The paint mark is positioned between the claws on the hose clamp.

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    INSTALL NO. 1 HEIGHT CONTROL TUBE


    1. B004X0PC01
      *a Natural
      *b Black

      Install the No. 1 height control tube to the w/o relay compressor and dryer assembly and No. 3 height control valve assembly.

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      Note:

      Replace the O-ring, plate and No. 2 connector with new ones.

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    INSTALL NO. 2 HEIGHT CONTROL TUBE


    1. B004UKBC01
      *a Natural
      *b Black

      Attach the clamp to the No. 3 height control valve assembly.

    2. Install the No. 2 height control tube to the w/o relay compressor and dryer assembly and No. 3 height control valve assembly.

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      Note:

      Replace the O-ring, plate and No. 2 connector with new ones.

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    INSTALL HEIGHT CONTROL COMPRESSOR BRACKET


    1. B004VV3

      Install the height control compressor bracket with the 2 nuts.

      19.1 N*m 195 kgf*cm 14 ft.*lbf
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    INSTALL W/O RELAY COMPRESSOR & DRYER ASSEMBLY


    1. B004W96

      Attach the claw.

    2. Install the clip to the stud bolt.

      Tip:

      Insert the clip until it contacts the body.

    3. B004SS8C01
      *1 Collar

      Install the w/o relay compressor and dryer assembly with the 4 bolts.

      19.1 N*m 195 kgf*cm 14 ft.*lbf
      Note:

      Before installing the w/o relay compressor and dryer assembly, check that collar has not fallen off.

    4. B004RMBC01
      *1 No. 5 Height Control Tube
      *2 No. 9 Height Control Tube

      Connect the No. 5 height control tube.

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      Note:

      Replace the O-ring, plate and No. 2 connector with new ones.

    5. Connect the No. 9 height control tube.

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      Note:

      Replace the O-ring, plate and No. 2 connector with new ones.

    6. B004UHJC02
      *a Paint Mark
      *b Rib

      Connect the height control hose to the height control way, and slide the clamp to secure it.

      Note:

      • Align the paint mark with the rib position and install.

      • The paint mark is positioned between the claws on the hose clamp.

    7. B004UM8

      Connect the 2 connectors.

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    AIR CHARGING

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    Tip:

    • Make sure to use the nitrogen gas injector (SST) and adapter (SST).

    • Select an adapter (SST) that matches the standard of the nitrogen cylinder and install it.

    • The adapter (SST) is not required for JIS standard.

    09761-50010
    09761-05040 09761-05050 09761-05060 09761-05070
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    CHECK CONNECTIONS OF TUBES FOR AIR LEAKAGE

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    INSTALL NO. 1 FLOOR UNDER COVER

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    CHECK VEHICLE HEIGHT

    Note:

    If the height control sensor link is removed, check the vehicle height.


    1. Change the height control switch from the "NORM" position to the "HIGH" position and back to the "NORM" position again.

    2. Measure the vehicle height.

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    ADJUST VEHICLE HEIGHT

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    Note:

    If the height control sensor has been replaced, be sure to adjust the vehicle height.

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    CHECK HEIGHT CHANGE OPERATION

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