HV BATTERY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during HV battery removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative auxiliary battery terminal Memorize steering angle neutral point LKA/LDA system

Click here

Pre-collision system
Parking assist monitor system

Click here

Steering sensor zero point calibration Variable gear ratio steering system

Click here

HV battery

  • Prediagnostic battery charge

  • Battery diagnosis

  • Battery status info update

 Warning Light Illumination

Click here

Electric parking brake ECU

  • Reset memory

  • Acquire tension sensor zero point

 Electric parking brake system

Click here

DRS ECU (rear steering control ECU) Perform Neutral Position Memorization and Motor Rotation Angle Sensor Calibration

  • Dynamic rear steering system

  • Steering wheel off-center

  • DTCs are output

Click here


  • Front seat assembly RH (Only for removal and installation)

  • Front seat assembly LH (Only for removal and installation)

 Initialize position control ECU Front Power Seat Control System

Click here

Spoiler control ECU assembly Initialization Active rear wing system

Click here

CAUTION:


  • B004A7G

    Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

    Click here

  • B004BJX

    To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

Tech Tips

When disposing of an HV battery, make sure to return it through an authorized collection agent who is capable of handling it safely. If the HV battery is returned via the manufacturer specified route, it will be returned properly and in a safe manner by an authorized collection agent.

PROCEDURE


  1. PRECAUTION

    Note


    • After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

      Click here

    • When the cable is disconnected from the negative (-) auxiliary battery terminal, some systems need to be initialized after the cable is reconnected.

      Click here

    • If the HV battery has been struck or dropped, replace it.

    • When connecting a connector to the HV battery, confirm that the connector is securely connected through the following:

      - Push the connector until a click sound is heard.

      - Visually check and confirm that the connector is securely connected by pulling on it.

    • Make sure to insulate the high-voltage connectors and terminals of the HV battery with insulating tape after removing it.

      If the HV battery stored without insulating the connectors and terminals, electric shock or fire may result.

    • When performing repairs around the HV battery, such as using a tap, do not allow metal shavings to enter the HV battery.

    • Do not touch any high voltage wire harnesses, connectors or parts with bare hands.

    • B004AWMC01
      *1 No. 1 HV Battery Carrier Sheet

      Hold the areas shown in the illustration and lift the HV battery.

    • Do not break the No. 1 HV battery carrier sheet.

    • Do not allow foreign matter, such as grease or oil, to adhere to the bolts or nuts of the HV battery.

    • Do not put your hands into the openings of the HV battery.

    • When removing/installing/moving the HV battery assembly, make sure not to tilt it more than 80°.

    • Do not climb on top of or stand on the HV battery.

    • Do not allow any foreign matter or water to enter the HV battery.

    • If any bolts, nuts or clips are dropped into the HV battery, make sure to remove them.

  2. READ VALUE USING GTS


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / HV Battery / Data List / Hybrid Battery Temperature 1 to 6.


      Powertrain > HV Battery > Data List
      Tester Display
      Hybrid Battery Temperature 1
      Hybrid Battery Temperature 2
      Hybrid Battery Temperature 3
      Hybrid Battery Temperature 4
      Hybrid Battery Temperature 5
      Hybrid Battery Temperature 6

    4. Read the Data List.

      Note

      If any of the temperatures listed in "Hybrid Battery Temperature 1 to 6" are 50°C or more, leave the vehicle until the temperature drops to less than 50°C.

  3. REMOVE NO. 2 DECK BOARD

    Click here

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  5. REMOVE SERVICE PLUG GRIP

    Click here

  6. REMOVE CONNECTOR COVER ASSEMBLY

    Click here

  7. CHECK TERMINAL VOLTAGE

    Click here

  8. INSTALL CONNECTOR COVER ASSEMBLY

    Click here

  9. DISCONNECT HV FLOOR UNDER WIRE


    1. B004B48

      Detach the claw and remove the battery terminal connector cover.

    2. B004ATD

      Remove the nut and disconnect the HV floor under wire.

  10. REMOVE DYNAMIC REAR STEERING ECU (w/ Dynamic Rear Steering)

    Click here

  11. REMOVE SUB-BATTERY MODULE ASSEMBLY

    Click here

  12. REMOVE NO. 3 GROUND WIRE


    1. B004BVB

      Remove the bolt and No. 3 ground wire.

  13. REMOVE BRAKE CONTROL POWER SUPPLY

    Click here

  14. REMOVE ACTIVE REAR WING ECU (w/ Active Rear Wing)

    Click here

  15. REMOVE ELECTRIC PARKING BRAKE ECU

    Click here

  16. REMOVE GROUND WIRE


    1. B004BEL

      Remove the 2 bolts, nut and ground wire.

  17. REMOVE STEREO COMPONENT AMPLIFIER

    Click here

  18. REMOVE AUXILIARY BATTERY

    Click here

  19. REMOVE NO. 1 LUGGAGE ROOM WIRE


    1. w/ Canister Pump Module:

      B004B0XC01
      *A w/ Dynamic Rear Steering - -

      1. Disconnect the 7 connectors.

      2. Remove the bolt (A).

      3. Remove the 2 bolts (B).

      4. Remove the 2 bolts (C).

      5. w/ Dynamic Rear Steering:

        Remove the bolt (D).

      6. Remove the 2 nuts and detach the 6 clamps.

      7. Remove the grommet and No. 1 luggage room wire.

    2. w/o Canister Pump Module:

      B004AAIC02
      *A w/ Dynamic Rear Steering - -

      1. Disconnect the 6 connectors.

      2. Remove the bolt (A).

      3. Remove the 2 bolts (B).

      4. Remove the 2 bolts (C).

      5. w/ Dynamic Rear Steering:

        Remove the bolt (D).

      6. Remove the 2 nuts and detach the 3 clamps.

      7. Remove the No. 1 luggage room wire.

  20. REMOVE BATTERY CARRIER ASSEMBLY


    1. B004CBJ

      Remove the 8 nuts and battery carrier assembly.

  21. REMOVE FRONT SEAT ASSEMBLY LH

    Click here

  22. REMOVE FRONT SEAT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  23. REMOVE REAR SEAT ASSEMBLY

    Click here

  24. REMOVE REAR SEAT SPEAKER

    Click here

  25. REMOVE FRONT DOOR SCUFF PLATE LH

    Click here

  26. REMOVE OUTER LAP BELT ANCHOR COVER

    Click here

  27. DISCONNECT FRONT OUTER SEAT BELT ASSEMBLY LH

    Click here

  28. REMOVE QUARTER INSIDE TRIM BOARD LH

    Click here

  29. REMOVE REAR INNER NO. 1 SEAT BELT ASSEMBLY LH

    Click here

  30. REMOVE QUARTER TRIM PANEL ASSEMBLY LH

    Click here

  31. REMOVE FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the front door scuff plate LH.

    Click here

  32. REMOVE OUTER LAP BELT ANCHOR COVER

    Click here

  33. DISCONNECT FRONT OUTER SEAT BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the front outer seat belt assembly LH.

    Click here

  34. REMOVE QUARTER INSIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure described for the quarter inside trim board LH.

    Click here

  35. REMOVE REAR INNER SEAT BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the rear No. 1 seat inner belt assembly LH.

    Click here

  36. REMOVE QUARTER TRIM PANEL ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the quarter trim panel assembly LH.

    Click here

  37. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT


    1. B004BBG

      Remove the 2 clips and disconnect the floor carpet mat.

    2. B0049YC

      Remove the 2 clips and No. 1 hybrid battery intake duct.

  38. REMOVE NO. 3 HYBRID BATTERY INTAKE DUCT

    Tech Tips

    Use the same procedure described for the No. 1 hybrid battery intake duct.

  39. REMOVE NO. 2 HYBRID BATTERY INTAKE DUCT


    1. B004BMW

      Remove the 4 clips and No. 2 hybrid battery intake duct.

  40. REMOVE NO. 4 HYBRID BATTERY INTAKE DUCT


    1. B004AVV

      Remove the 4 clips and No. 4 hybrid battery intake duct.

  41. DISCONNECT FLOOR WIRE

    CAUTION:

    Wear insulated gloves.


    1. B004BWA

      Detach the 2 claws and Remove the connector cover.

    2. B004AXN

      Disconnect the 2 connectors.

  42. REMOVE NO. 10 HV BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. B004BKXC01
      *1 Service Plug Grip
      *2 Battery Cover Lock Striker
      *a Projection
      *b Turn
      *c Button

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the projection of the service plug grip and turn the button of the battery cover lock striker counterclockwise to release the lock.

    2. B004CGN

      Remove the 2 nuts and No. 10 HV battery shield panel.

  43. DISCONNECT HV FLOOR UNDER WIRE

    CAUTION:

    Wear insulated gloves.


    1. B004AYE

      Remove the nut and disconnect the 2 connectors.

  44. REMOVE NO. 4 HV BATTERY EXHAUST DUCT

    CAUTION:

    Wear insulated gloves.


    1. B004BSR

      Detach the 2 claws as shown in the illustration.

    2. Remove the No. 4 HV battery exhaust duct.

  45. REMOVE HV BATTERY ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B004CLX

      Remove the 3 bolts, 2 nuts and HV battery assembly.

      Note


      • Do not allow foreign matter, such as grease or oil, to adhere to the bolts of the HV battery.

      • To prevent the wire harness from being caught, make sure to bundle the wire harness using insulating tape or equivalent.

      • Use cardboard or another similar material to protect the HV battery and vehicle body from damage.

      • Since the HV battery is very heavy, 2 people are needed to remove it. When removing the HV battery, be careful not to damage the parts around it.

      • When removing the HV battery from the vehicle, do not allow it to contact the vehicle.

      • When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.

      • Insulate the disconnected terminals or connectors with insulating tape.

      • If the HV battery has been struck or dropped, replace it.

  46. REMOVE HV BATTERY DUCT SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. B004BQV

      Remove the clip and HV battery duct sub-assembly.

  47. REMOVE NO. 9 HV BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.


    1. B004BNY

      Remove the 4 nuts and No. 9 HV battery shield panel.

  48. REMOVE HV BATTERY BRACKET LH

    CAUTION:

    Wear insulated gloves.


    1. B004BZ1

      Remove the bolt, 2 nuts and HV battery bracket LH.

  49. REMOVE HV BATTERY BRACKET RH

    Tech Tips

    Use the same procedure described for the HV battery bracket LH.

  50. PERFORM RECOVERY INSPECTION


    1. Before returning the HV battery, make sure to perform a recovery inspection.

      Click here