BRAKE PEDAL(for LHD) ADJUSTMENT

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT


    1. Remove the front door scuff plate LH.

      Click here

    2. Remove the front door opening trim cover LH.

      Click here

    3. Remove the front door No. 2 opening trim cover LH.

      Click here

    4. Remove the No. 1 instrument panel under cover sub-assembly.

      Click here

    5. Check the brake pedal height.

      Tech Tips

      Inspect and adjust the brake pedal height with the floor carpet folded back.


      1. Measure the shortest distance between the brake pedal pad surface and front floor footrest as shown in the illustration.

        B000V8WC01
        *1 Brake Pedal Pad - -
        *a Brake Pedal Height *b Measuring Plane of Front Floor Footrest
        *c 30 mm (1.18 in.) - -
        Brake Pedal Height from Front Floor Footrest
        193.7 to 203.7 mm (7.63 to 8.01 in.)

        If the brake pedal height is not as specified, inspect and adjust the push rod length according to the procedure below.

    6. Adjust the push rod length.


      1. w/ VGRS:

        Remove the steering actuator assembly.

        Click here

      2. w/o VGRS:

        Remove the No. 2 steering intermediate shaft assembly.

        Click here

      3. B000WSVC02
        *1 Lock Nut
        *2 Stop Light Switch Assembly
        *a Brake Pedal Height

        Remove the stop light switch assembly.

        Click here

      4. Loosen the lock nut and adjust the brake pedal height by turning the push rod to achieve the correct height.

        Brake Pedal Height from Front Floor Footrest
        193.7 to 203.7 mm (7.63 to 8.01 in.)

      5. Tighten the lock nut.

        Torque:
        26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      6. Install the stop light switch assembly.

        Click here

      7. w/ VGRS:

        Install the steering actuator assembly.

        Click here

      8. w/o VGRS:

        Install the No. 2 steering intermediate shaft assembly.

        Click here

    7. Install the No. 1 instrument panel under cover sub-assembly.

      Click here

    8. Install the front door No. 2 opening trim cover LH.

      Click here

    9. Install the front door opening trim cover LH.

      Click here

    10. Install the front door scuff plate LH.

      Click here

  2. INSPECT AND ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY


    1. Inspect the brake pedal stroke sensor assembly.


      1. Connect the GTS to the DLC3 with the engine switch off.

      2. Turn the engine switch on (IG).

      3. Turn the GTS on and enter the following menus: Chassis / ABS/VSC/TRAC / Data List / Stroke Sensor.


        Chassis > ABS/VSC/TRAC > Data List
        Tester Display
        Stroke Sensor

      4. Read the stroke sensor value without the brake pedal depressed.

        Standard Voltage (without the brake pedal depressed)
        0.8 to 1.2 V

        If the stroke sensor value is not within the standard voltage, adjust the brake pedal stroke sensor assembly.

    2. Adjust the brake pedal stroke sensor assembly.


      1. w/ VGRS:

        Remove the steering actuator assembly.

        Click here

      2. B000VWJ

        Loosen the 2 nuts.

        Note

        Do not depress the brake pedal after turning the engine switch on (IG).

      3. B000YEF

        Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

        Standard Voltage (without the brake pedal depressed)
        0.8 to 1.2 V

      4. Tighten the 2 nuts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      5. w/ VGRS:

        Install the steering actuator assembly.

        Click here

      6. Perform initialization and calibration of the linear solenoid valve.

        Click here

      7. Turn the GTS off and turn the engine switch off.

      8. Disconnect the GTS.

  3. INSPECT BRAKE PEDAL FREE PLAY


    1. B000Z4QC09
      *a Brake Pedal Free Play

      Depress the brake pedal until a slight resistance is felt. Measure the distance as shown in the illustration.

      Brake Pedal Free Play
      1.0 to 6.0 mm (0.0394 to 0.236 in.)

      If the brake pedal free play is not as specified, check the stop light switch clearance.

      Click here

      If the brake pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

  4. INSPECT BRAKE PEDAL RESERVE DISTANCE


    1. With the engine switch on (READY), depress the brake pedal and measure the brake pedal reserve distance as shown in the illustration.

      B000V8WC01
      *1 Brake Pedal Pad - -
      *a Brake Pedal Reserve Distance *b Measuring Plane of Front Floor Footrest
      *c 30 mm (1.18 in.) - -
      Brake Pedal Reserve Distance from Front Floor Footrest at 490 N (50 kgf, 110.2 lbf)
      132 mm (5.20 in.) or more

      If the distance is not as specified, troubleshoot the brake system.

      Click here