BRAKE PEDAL(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. B000XK5

      Install the brake pedal pad to the brake pedal support assembly.

      Tech Tips

      Installation is easier after applying a small amount of soapy water.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. B000X1F

      Install the brake pedal support assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. Install the 2 clips to the brake pedal support assembly.

    3. B000XYZ

      Attach the 2 wire harness clamps.

  3. INSTALL PUSH ROD PIN


    1. B000XR2C01
      B000YA5 Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the push rod pin.

    2. B000WV0

      Connect the master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Tech Tips

      The push rod pin can be installed in either direction.

  4. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

    Click here

  5. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  6. INSTALL BRAKE PEDAL RETURN SPRING


    1. B000Y16

      Install the brake pedal return spring to the brake pedal support assembly.

  7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  8. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

    Click here

  9. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

    Click here

  10. INSPECT AND ADJUST BRAKE PEDAL

    Click here

  11. INSTALL STEERING ACTUATOR ASSEMBLY (w/ VGRS)

    Click here

  12. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS)

    Click here