OIL COOLER INSTALLATION

PROCEDURE


  1. INSTALL OIL COOLER BRACKET


    1. B000X9O

      Install the oil cooler bracket with the 3 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  2. INSTALL OIL COOLER ASSEMBLY


    1. B000VS9

      Install the oil cooler assembly with the 3 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  3. INSTALL WIRE HARNESS CLAMP BRACKET (for LHD)


    1. B000W4P

      Install the wire harness clamp bracket with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  4. CONNECT WIRE HARNESS (for LHD)


    1. B000X8E

      Attach the 2 clamps and connect the wire harness.

  5. CONNECT RADIATOR HOSE SUB-ASSEMBLY


    1. B000TVKC01
      *a 2.0 to 5.0 mm (0.0787 to 0.197 in.)
      *b Paint Mark
      *c Permissible range for paint mark position
      *d Outside permissible range for paint mark position
      *e Clamp Range 120°
      *f Front of vehicle
      *g Left side of vehicle

      Connect the radiator hose sub-assembly to the oil cooler assembly, and slide the hose clip to secure the hose.

      Note


      • The hose clip claw position is within the range shown in the illustration.

      • Do not deform the oil cooler assembly.

      • Install the radiator hose sub-assembly so that its paint marks are within the allowable range (3 paint lines) of the paint marks of the oil cooler assembly.

      • Water or washer fluid can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.

      • When installing the radiator hose sub-assembly, do not twist the radiator hose sub-assembly

  6. INSTALL NO. 1 OIL COOLER OUTLET HOSE


    1. B000TRDC01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Install the No. 1 oil cooler outlet hose to the No. 1 oil cooler outlet tube and oil cooler assembly, and slide the 2 hose clips to secure the hose.

      Note


      • Do not deform the oil cooler assembly.

      • When connecting the hose, align with the colors and positions of the paint mark before connecting.

      • When installing the No. 1 oil cooler outlet hose, do not twist the No. 1 oil cooler outlet hose.

  7. INSTALL NO. 1 OIL COOLER INLET HOSE


    1. B000TS4

      Install the No. 1 oil cooler inlet hose to the radiator assembly and No. 1 oil cooler inlet tube, and slide the 2 hose clips to secure the hose.

      Note


      • When connecting the hose, align with the colors and positions of the paint mark before connecting.

      • When installing the No. 1 oil cooler inlet hose, do not twist the No. 1 oil cooler inlet hose.

  8. CONNECT NO. 3 RADIATOR HOSE

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  9. INSTALL WATER BY-PASS HOSE


    1. B000TTFC01
      *a 2.0 to 5.0 mm (0.0787 to 0.197 in.)
      *b Paint Mark
      *c Permissible range for paint mark position
      *d Outside permissible range for paint mark position
      *e Clamp Range 120°
      *f Front of vehicle
      *g Left side of vehicle

      Install the water by-pass hose to the oil cooler assembly and No. 3 radiator hose, and slide the 2 hose clips to secure the hose.

      Note


      • The hose clip claw position is within the range shown in the illustration.

      • Do not deform the oil cooler assembly.

      • When installing the water by-pass hose, do not twist the water by-pass hose.

      • Water or washer fluid can be used to assist with inserting the hose, however when using liquid other than water, dilute it to 50% concentration or less before use.

      • Install the radiator hose sub-assembly so that its paint marks are within the allowable range (3 paint lines) of the paint marks of the oil cooler assembly.

  10. INSTALL NO. 4 TRANSMISSION OIL COOLER HOSE


    1. B000Y5QC01
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Install the No. 4 transmission oil cooler hose to the radiator assembly and oil cooler assembly, and slide the 2 hose clips to secure the hose.

      Note


      • Do not deform the oil cooler assembly.

      • When connecting the hose, align with the colors and positions of the paint mark before connecting.

      • When installing the No. 4 transmission oil cooler hose, do not twist the No. 4 transmission oil cooler hose.

    2. Attach the clamp and connect the No. 4 transmission oil cooler hose to the water by-pass hose.

  11. INSTALL RADIATOR RESERVE TANK ASSEMBLY

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  12. INSTALL INTAKE AIR CONNECTOR PIPE

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  13. INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH

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  14. INSTALL AIR CLEANER HOSE ASSEMBLY

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  15. INSTALL RADIATOR SUPPORT TO CROSS MEMBER BRACE SUB-ASSEMBLY RH

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  16. ADD ENGINE COOLANT

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  17. INSTALL LOWER RADIATOR AIR DEFLECTOR

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  18. INSTALL RADIATOR SUPPORT TO FRAME SEAL RH

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  19. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH

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  20. INSTALL V-BANK COVER SUB-ASSEMBLY

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  21. ADD AUTOMATIC TRANSMISSION FLUID

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  22. ADJUST AUTOMATIC TRANSMISSION FLUID

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  23. INSPECT FOR COOLANT LEAK

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  24. INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY

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  25. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

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  26. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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  27. AFTER FILLING TRANSMISSION

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  28. ATF THERMAL DEGRADATION ESTIMATE RESET

    Note

    Approximately 50% or more of the ATF has been replaced during a repair of the transmission or a similar operation.

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