PROCEDURE
INSTALL NO. 5 RADIATOR TO SUPPORT SEAL
Install a new No. 5 radiator to support seal to the radiator assembly.
INSTALL NO. 4 RADIATOR TO SUPPORT SEAL
Install a new No. 4 radiator to support seal to the radiator assembly.
INSTALL NO. 3 RADIATOR TO SUPPORT SEAL
Install a new No. 3 radiator to support seal to the radiator assembly.
INSTALL NO. 2 RADIATOR TO SUPPORT SEAL
Install a new No. 2 radiator to support seal to the radiator assembly.
INSTALL NO. 1 RADIATOR TO SUPPORT SEAL
Install 2 new No. 1 radiator to support seals to the radiator assembly.
INSTALL LOWER RADIATOR SUPPORT
Install the 2 lower radiator supports to the radiator assembly.
INSTALL RADIATOR SUPPORT CUSHION
Install the 2 radiator support cushions to the radiator assembly.
INSTALL FAN WITH MOTOR ASSEMBLY
Attach the 2 guides.
Install the fan with motor assembly to the radiator assembly with the 2 bolts.
Note
Do not damage the radiator assembly when installing the fan with motor assembly.
INSTALL RADIATOR HOSE SUB-ASSEMBLY
Install the radiator hose sub-assembly to the radiator assembly with the 2 clips and clamp.
INSTALL NO. 2 RADIATOR HOSE
*a | View A |
*b | Clip Installation Angle (120°) |
*c | Paint Mark (White) |
*d | Claw Center Direction |
*e | Hose Variation Range |
*f | OK |
*g | NG |
*h | Upper Side |
*i | RH Side |
Install the No. 2 radiator hose to the radiator assembly, and slide the clip to secure the hose.
INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE RH
Attach the 2 claws to install the rear radiator side air guide plate RH to the radiator assembly.
INSTALL DISCHARGE HOSE SUB-ASSEMBLY
Attach the clamp to install the discharge hose sub-assembly to the fan with motor assembly.
INSTALL NO. 2 RADIATOR HOSE SUB-ASSEMBLY
Install the No. 2 radiator hose sub-assembly to the radiator assembly with the bolt and clip.
INSTALL NO. 1 RADIATOR HOSE
*a | View A |
*b | Clip Installation Angle (120°) |
*c | Paint Mark (White) |
*d | Claw Center Direction |
*e | Hose Variation Range |
*f | OK |
*g | NG |
*i | Upper Side |
*h | LH Side |
Install the No. 1 radiator hose to the radiator assembly, and slide the clip to secure the hose.
Attach the radiator hose clamp to connect the No. 1 radiator hose from the fan with motor assembly.
*a | View A |
*b | Clip Installation Angle (120°) |
*c | Paint Mark (White) |
*d | Claw Center Direction |
*e | Hose Variation Range |
*f | OK |
*g | NG |
*h | Upper Side |
*i | Rear Side |
Install the No. 2 radiator hose sub-assembly to the No. 1 radiator pipe, and slide the clip to secure the hose.
INSTALL REAR RADIATOR SIDE AIR GUIDE PLATE LH
Attach the 3 claws and install the rear radiator side air guide plate LH to the radiator assembly.
INSTALL RADIATOR ASSEMBLY
Install the radiator assembly together with the fan with motor assembly to the vehicle.
Note
Perform the following procedure with 2 or more people to prevent damage to the radiator assembly.
Do not damage the radiator assembly, fan with motor assembly, cooler pipe or cooling hoses when installing them.
Bolt A | |
Bolt B |
Install the front crossmember sub-assembly with the 6 bolts.
Standard Length | ||||||
---|---|---|---|---|---|---|
|
Attach the 2 guides.
Attach the 2 claws and connect the cooler condenser assembly to the radiator assembly.
Note
Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
Connect the discharge hose sub-assembly to the cooler condenser assembly.
Connect the discharge hose sub-assembly to the cooler compressor assembly.
CONNECT LIQUID TUBE SUB-ASSEMBLY A
INSTALL HOOD LOCK SUPPORT BRACE
Install the hood lock support brace to the front crossmember sub-assembly with the bolt.
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
Install the upper radiator support sub-assembly with the 5 bolts.
CONNECT ENGINE ROOM MAIN WIRE
Connect the 3 clamps, 4 connectors and engine room main wire.
CONNECT WATER BY-PASS HOSE
*a | View A |
*b | Clip Installation Angle (120°) |
*c | Hose Variation Range |
*d | Paint Mark (Orange) |
*e | OK |
*f | NG |
*g | Rear Side |
*h | LH Side |
Connect the oil cooler inlet hose to the motor cooling cooler, and slide the clip to secure the hose.
CONNECT NO. 1 OIL COOLER INLET HOSE
Connect the No. 1 oil cooler inlet hose to the radiator assembly, and slide the clip to secure the hose.
CONNECT NO. 3 ENGINE WIRE
Connect the No. 3 engine wire with the 2 bolts.
Attach the 2 wire harness clamps and claw.
CONNECT TRANSMISSION OIL COOLER HOSE
Connect the transmission oil cooler hose to the radiator assembly, and slide the clip to secure the hose.
CONNECT NO. 3 RADIATOR HOSE
*a | View A |
*b | Clip Installation Angle (120°) |
*c | Claw Center Direction |
*d | Paint Mark (Yellow) |
*e | Rib |
*f | OK |
*g | NG |
*h | Upper Side |
*i | LH Side |
Connect the No. 3 radiator hose to the water inlet with thermostat sub-assembly, and slide the clip to secure the hose.
CONNECT NO. 1 RADIATOR HOSE
*a | View A |
*b | Clip Installation Angle (120°) |
*c | Paint Mark (Yellow) |
*d | Rib |
*e | OK |
*f | NG |
*g | Upper Side |
*h | LH Side |
Connect the No. 1 radiator hose to the front water by-pass joint, and slide the clip to secure the hose.
INSTALL RADIATOR RESERVE TANK ASSEMBLY
Install the radiator reserve tank assembly to the fan with motor assembly with the 2 bolts and clip.
Connect the reserve tank outlet hose to the radiator reserve tank assembly, and slide the clip to secure the hose.
Install the radiator reserve tank hose to the radiator reserve tank assembly, and slide the clip to secure the hose.
Attach the 2 clamps and connect the radiator reserve tank hose to the fan with motor assembly.
Connect the radiator reserve tank hose to the radiator assembly, and slide the clip to secure the hose.
Connect the 2 connectors, attach the 2 wire harness clamps to connect the engine room main wire from the radiator reserve tank assembly.
INSTALL HOOD LOCK CONTROL CABLE COVER RH
INSTALL HOOD LOCK CONTROL CABLE COVER LH (for LHD)
INSTALL HOOD LOCK ASSEMBLY
INSTALL HOOD LOCK RELEASE LEVER PROTECTOR
INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY RH
INSTALL LOWER ARM BRACKET BRACE SUB-ASSEMBLY LH
INSTALL RADIATOR SUPPORT OPENING COVER
Install the 4 screws, attach the 3 claws and install the radiator support opening cover to the front crossmember sub-assembly.
INSTALL RADIATOR SUPPORT EXTENSION RH
Install the 3 screws, attach the 2 claws and install the radiator support extension RH to the radiator support opening cover.
Connect the front fender liner RH to the radiator support extension RH with the 3 screws.
INSTALL RADIATOR SUPPORT EXTENSION LH
Install the 3 screws, attach the 2 claws and install the radiator support extension LH to the radiator support opening cover.
Connect the front fender liner LH to the radiator support extension LH with the 3 screws.
INSTALL NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
Install the No. 2 front bumper reinforcement sub-assembly with the 6 nuts.
INSTALL INTAKE AIR CONNECTOR PIPE
INSTALL AIR CLEANER HOSE ASSEMBLY
CONNECT NO. 3 PCV HOSE
CONNECT NO. 2 PCV HOSE
INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH
INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY LH
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH
INSTALL FRONT BUMPER
ADD ENGINE COOLANT
CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
for HFC-134a(R134a)
for HFO-1234yf(R1234yf)
INSPECT FOR COOLANT LEAK
INSTALL ENGINE UNDER COVER REINFORCEMENT
Install the engine under cover reinforcement to the strut bar bracket support sub-assembly with the 4 bolts.
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
INSTALL V-BANK COVER SUB-ASSEMBLY
INSPECT FOR COOLING FAN MOTOR