WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. B000XDCC02
      B000XM7 Bolt A
      B000TT4 Bolt B
      B000YI8 Bolt C

      Install a new water pump gasket and the engine water pump assembly to the timing chain cover assembly with the 9 bolts.

      Torque:
      for bolt A
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      for bolt B
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
      for bolt C
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }
      Bolt Length
      Item Length
      Bolt A 25 mm (0.984 in.)
      Bolt B 70 mm (2.76 in.)
      Bolt C 80 mm (3.15 in.)
  2. INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. B000Y7AC02
      *a Protective Tape
      *b Hold
      *c Turn

      Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley and tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  3. INSTALL WATER INLET HOUSING


    1. Install the water inlet housing to the No. 3 water by-pass hose, and slide the clip to secure the hose.

    2. Install the water inlet hose to the water inlet housing and front water by-pass joint and, slide the 2 clips to secure the hose.

    3. Install a new No. 1 water inlet housing gasket to the engine water pump assembly.

    4. Install the water inlet housing to the engine water pump assembly with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note

      Be careful not to allow the No. 1 water inlet housing gasket to get caught between the parts.

    5. Connect the No. 5 water by-pass hose to the water inlet housing, and slide the clip to secure the hose.

    6. Install the wire harness clamp bracket to the water inlet housing with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
  4. CONNECT NO. 3 RADIATOR HOSE

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  5. INSTALL FAN AND GENERATOR V BELT

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  6. CONNECT RESERVE TANK OUTLET HOSE


    1. Connect the reserve tank outlet hose to the water inlet housing, and slide the clip to secure the hose.

  7. INSTALL INTAKE AIR CONNECTOR PIPE

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  8. INSTALL AIR CLEANER HOSE ASSEMBLY

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  9. CONNECT NO. 3 PCV HOSE

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  10. CONNECT NO. 2 PCV HOSE

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  11. INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH

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  12. INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY LH

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  13. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH

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  14. INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH

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  15. ADD ENGINE COOLANT

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  16. INSPECT FOR COOLANT LEAK

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  17. INSTALL ENGINE UNDER COVER REINFORCEMENT

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  18. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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  19. INSTALL LOWER RADIATOR AIR DEFLECTOR

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  20. INSTALL RADIATOR SUPPORT TO FRAME SEAL RH

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  21. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH

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  22. INSTALL V-BANK COVER SUB-ASSEMBLY

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