PROCEDURE
INSTALL ENGINE WATER PUMP ASSEMBLY
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Bolt A |
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Bolt B |
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Bolt C |
Install a new water pump gasket and the engine water pump assembly to the timing chain cover assembly with the 9 bolts.
| Bolt Length | ||||||||
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INSTALL WATER PUMP PULLEY
Temporarily install the water pump pulley with the 4 bolts.
| *a | Protective Tape |
| *b | Hold |
| *c | Turn |
Using a screwdriver or equivalent with its tip wrapped in protective tape, hold the water pump pulley and tighten the 4 bolts.
INSTALL WATER INLET HOUSING
Install the water inlet housing to the No. 3 water by-pass hose, and slide the clip to secure the hose.
Install the water inlet hose to the water inlet housing and front water by-pass joint and, slide the 2 clips to secure the hose.
Install a new No. 1 water inlet housing gasket to the engine water pump assembly.
Install the water inlet housing to the engine water pump assembly with the 3 bolts.
Note
Be careful not to allow the No. 1 water inlet housing gasket to get caught between the parts.
Connect the No. 5 water by-pass hose to the water inlet housing, and slide the clip to secure the hose.
Install the wire harness clamp bracket to the water inlet housing with the bolt.
CONNECT NO. 3 RADIATOR HOSE
INSTALL FAN AND GENERATOR V BELT
CONNECT RESERVE TANK OUTLET HOSE
Connect the reserve tank outlet hose to the water inlet housing, and slide the clip to secure the hose.
INSTALL INTAKE AIR CONNECTOR PIPE
INSTALL AIR CLEANER HOSE ASSEMBLY
CONNECT NO. 3 PCV HOSE
CONNECT NO. 2 PCV HOSE
INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH
INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY LH
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL ENGINE UNDER COVER REINFORCEMENT
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
INSTALL LOWER RADIATOR AIR DEFLECTOR
INSTALL RADIATOR SUPPORT TO FRAME SEAL RH
INSTALL RADIATOR SUPPORT TO FRAME SEAL LH
INSTALL V-BANK COVER SUB-ASSEMBLY