FUEL PUMP REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

Click here

Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

Click here

Replacement of fuel pump Inspection after repair
  • Poor idle, etc.

  • Engine start function, etc.

Click here

CAUTION:


  • B006ZQO

    Never perform work on fuel system components near any possible ignition sources.

  • Vaporized fuel could ignite, resulting in a serious accident.

  • B006XC9

    Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. DISCONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

    Click here

  5. REMOVE REAR SEAT CUSHION ASSEMBLY

    Click here

  6. REMOVE REAR SEAT CUSHION LOCK HOOK

    Click here

  7. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B006Y9WC01
      *a Protective Tape

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    2. B006XW5

      Disconnect the 2 fuel pump connectors.

  8. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. B006WWO

      Slide the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction tube with pump and gauge assembly.

  9. DISCONNECT CHARCOAL CANISTER OUTLET HOSE

    B006Z89

    1. Disconnect the charcoal canister outlet hose from the fuel suction tube with pump and gauge assembly.

  10. DISCONNECT FUEL TANK EVAP/VENT TUBE SUB-ASSEMBLY


    1. B0071S6

      Disconnect the fuel tank evap/vent tube sub-assembly from the fuel suction tube with pump and gauge assembly.

      Click here

  11. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B006X7HC01
      *1 Fuel Suction Plate Sub-assembly
      *2 Tube Joint Clip
      *3 Fuel Tank Main Tube Sub-assembly
      *a Fuel Tube Joint
      *b O-ring
      *c Nylon Tube
      B006Z38 Pull off
      B006ZY0 Pull off

      Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

      Note


      • Remove any foreign matter on the fuel tube joint before performing this work.

      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).

      • Be sure to disconnect the fuel tube joint by hand.

      • Do not bend, twist, pinch or kink the nylon tube.

      • Cover the disconnected fuel tube joint with a plastic bag to prevent damage and contamination.

      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  12. REMOVE FUEL PUMP GAUGE RETAINER


    1. B006Y1W

      Disengage the claw to remove the No. 1 fuel tube clamp.

    2. Remove the fuel pump gauge retainer.


      1. B0070ASC01
        *a Insertion Point
        *b SST (Plate)
        *c SST (Claw)
        *d SST (Bolt)

        Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

        SST
        09808-14031   ( 09808-01030, 09808-01050 )
        09808-01071

        Tech Tips

        Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

      2. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

      3. B006ZIHC01
        *a SST (Handle)
        *b SST (Plate)
        *c SST (Claw)
        *d SST (Bolt)

        Install SST (handle) to SST (plate).

        SST
        09808-14031   ( 09808-01010 )
        09808-01071
      4. Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.

        Note


        • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.

        • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

        • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

        • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

        • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

      5. While pressing down on the fuel suction tube with pump and gauge assembly, remove the fuel pump gauge retainer.

  13. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. Remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

    2. B006X3M

      Remove the fuel suction tube set gasket from the fuel tank assembly.