FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE BATTERY SERVICE HOLE COVER LH

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B004F9F

      Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

  5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B004F2M

      Using a moulding remover, disengage the 2 clips, 7 claws and 5 guides.

    2. Disconnect the connector to remove the multiplex network master switch assembly with front door armrest base panel.

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B004FOL

      Using a moulding remover, disengage the 2 clips, 7 claws and 5 guides.

    2. Disconnect the connector to remove the power window regulator switch assembly with front door armrest base panel.

  7. REMOVE DOOR TRIM COVER


    1. B004F7S

      Remove the door trim cover.

  8. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  9. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. B004E7C

      Remove the screw and front door No. 1 stiffener cushion.

  10. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B004F2Z

      Remove the 4 screws.

    2. B004E79

      Disengage the 9 clips and remove the front door trim board sub-assembly as shown in the illustration.

    3. Disconnect each connector.

    4. B004FFQ

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly.

  11. REMOVE NO. 1 INTERIOR ILLUMINATION LIGHT ASSEMBLY

    Click here

  12. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B004GBN

      Remove the 7 screws and front door inside handle sub-assembly.

  13. REMOVE SEAT MEMORY SWITCH (w/ Memory)

    Click here

  14. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

    B004GPP

    1. Disengage the 9 claws and remove the front door inner glass weatherstrip as shown in the illustration.

  15. REMOVE DOOR SIDE AIRBAG SENSOR

    Click here

  16. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

    Click here

  17. REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  18. REMOVE OUTER MIRROR PROTECTOR

    Click here

  19. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  20. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. B004FXF

      Disengage the 2 clips to remove the front door lower frame bracket garnish.

  21. REMOVE FRONT DOOR TRIM BRACKET


    1. B004ETV

      Remove the 2 screws and front door trim bracket.

  22. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  23. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B004GGK

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  24. REMOVE FRONT DOOR UPPER WINDOW STOP


    1. for Front Side:


      1. B004ECD

        Remove the bolt and front door upper window stop.

    2. for Rear Side:


      1. B004GGL

        Remove the bolt and front door upper window stop.

  25. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) auxiliary battery terminal.

    2. for Driver Side:


      1. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass nuts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass nuts can be seen.

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

    5. for Driver Side:


      1. Disconnect the multiplex network master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. B004EKI

      Remove the 3 nuts.

      Note

      After the nuts are removed, do not allow the front door glass sub-assembly to fall.

    8. B004G4YN01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  26. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B004FH2

      Disconnect the connector.

    2. B004EWT

      Loosen the 2 nuts and remove the 2 window regulator shims.

    3. B004GJE

      Remove the 7 nuts and front door window regulator assembly.

  27. REMOVE FRONT DOOR GLASS RUN


    1. B004EZM

      Disengage the guide and remove the front door glass run.

  28. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B004GJU

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. B004ER0

      Disengage the 2 claws and move the lever as shown in the illustration.

    4. B004E5C

      Remove the front door outside handle assembly as shown in the illustration.

  29. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B004G8K

      Remove the hole plug.

    2. B004G0X

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B004E4W

      Remove the hole plug.

    2. B004FXS

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    3. Disengage the 2 guides and claw to remove the front door outside handle cover.

  31. REMOVE FRONT DOOR OUTSIDE HANDLE PAD


    1. B004F7W

      Disengage the 3 claws to remove the front door outside handle pad.

  32. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B004F85

      Disengage the claw.

    2. B004F7M

      Disengage the 3 guides to remove the front door rear outside handle pad as shown in the illustration.

  33. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY


    1. B004E5NC01
      *1 Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock with motor assembly downward to disconnect the front door lock open rod and remove the front door lock with motor assembly and cables as a unit.

    4. When reusing the front door lock with motor assembly:


      1. B004E5Y

        Remove the door lock wire harness seal from the front door lock with motor assembly.

  34. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B004GQI

      Disengage the 3 clamps.

    2. B004ENBC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the claw and remove the front door outside handle frame sub-assembly.

  35. REMOVE FRONT DOOR LOCK OPEN ROD

    B004FBHN01

    1. Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  36. REMOVE DOOR GLASS FEMALE STABILIZER


    1. B004EYQ

      Remove the bolt.

    2. Disengage the 2 guides to remove the door glass female stabilizer.

  37. REMOVE FRONT DOOR DIVISION BAR SEAL


    1. B004F9K

      Using a clip remover, disengage the 2 clips.

    2. Disengage the claw to remove the front door division bar seal.

  38. REMOVE FRONT DOOR VENT SEAL


    1. B004ES8

      Remove the front door vent seal.

  39. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B004G99C01
      B004FMB Nut
      B004EIV Bolt

      Remove the 2 nuts, bolt and front door check assembly.

  40. REMOVE FRONT DOOR WEATHERSTRIP


    1. B004EVO

      Using a clip remover, disengage the 20 clips and remove the front door weatherstrip.

  41. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP


    1. B004FXX

      Using a clip remover, disengage the 8 clips and remove the front door No. 2 weatherstrip.

  42. REMOVE FRONT DOOR PANEL CUSHION

    B004E6A

    1. Disengage the claw and remove the front door panel cushion.

  43. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

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  44. REMOVE FRONT DOOR BELT MOULDING

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