REAR DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. INSTALL REAR DOOR NO. 3 WEATHERSTRIP


    1. Clean the rear door panel.

    2. Remove the release paper from a new rear door No. 3 weatherstrip.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B005MN3C01
      B005M97 Double-sided Tape

      Engage the claw and install the rear door No. 3 weatherstrip.

  3. INSTALL REAR DOOR PANEL PROTECTOR


    1. Clean the surface of the rear door panel.


      1. Remove any remaining double-sided tape from the rear door panel.

      2. Wipe off any adhesive residue with cleaner.

    2. Remove the release paper from a new rear door panel protector.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B005L7RC01
      B005OOA Install in this Direction
      B005M97 Double-sided Tape

      Engage the 5 clips and attach the double-sided tape as shown in the illustration.

      Note

      Make sure to firmly press the double-sided tape portion of the rear door panel protector to securely attach it.

    4. B005NHWC01
      *a Double-sided Tape
      *1 Rear Door Panel Protector

      Temporarily install the rear door panel protector as shown in the illustration.

    5. Remove the release paper from the rear door panel protector.

      Note

      Make sure that each positioning tab is not moved out of place when removing the release paper.

    6. B005P3SC01
      *a Double-sided Tape
      *b Positioning Tab
      *1 Rear Door Panel Protector
      B005NIZ Press
      B005LWS Attach

      While holding each positioning tab so that the rear door panel protector does not move, press the double-sided tape portion of the rear door panel protector to attach it.

    7. B005P0NC01
      *a Double-sided Tape
      *b Positioning Tab
      *1 Rear Door Panel Protector
      B005NIZ Press

      While pressing the rear door panel protector as shown in the illustration, remove each positioning tab from the rear door panel protector.

    8. B005O8RC01
      *a Double-sided Tape
      B005NIZ Press

      Firmly press the double-sided tape to securely attach it and install the rear door panel protector as shown in the illustration.

  4. INSTALL REAR DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  5. INSTALL REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  6. REPAIR INSTRUCTION

    Click here

  7. INSTALL REAR INNER BLACK OUT TAPE

    Click here

  8. INSTALL REAR DOOR OUTSIDE STRIPE

    Click here

  9. INSTALL REAR DOOR LOWER OUTSIDE STRIPE

    Click here

  10. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING

    Click here

  11. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING

    Click here

  12. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

    Click here

  13. INSTALL REAR DOOR BELT MOULDING ASSEMBLY

    Click here

  14. INSTALL REAR DOOR PANEL CUSHION


    1. B005M1G

      Engage the claw to install rear door panel cushion.

  15. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door outside handle frame sub-assembly.

    2. B005PFBC01
      *A Outside
      *B Inside

      Engage the claw as shown in the illustration.

    3. Using a T30 "TORX" socket wrench, install the rear door outside handle frame sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  16. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B005M52C02
      B005OOA Install in this Direction (1)
      B005OMH Install in this Direction (2)

      Engage the 3 guides as shown in the illustration.

    2. B005LEV

      Engage the claw to install the rear door rear outside handle pad.

  17. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B005Q9V

      Engage the 3 claws to install the rear door front outside handle pad.

  18. INSTALL REAR DOOR OUTSIDE HANDLE COVER


    1. B005L1P

      Engage the claw.

    2. Using a T30 "TORX" socket wrench, install the rear door outside handle cover with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  19. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. B005PALC02
      B005OOA Install in this Direction (1)
      B005OMH Install in this Direction (2)

      Insert the front end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly.

    2. Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame sub-assembly, then slide the rear door outside handle assembly toward the front of the vehicle to install it.

    3. B005OSNC01
      B005OOA Engage in this Direction

      Move the lever as shown in the illustration and engage the 2 claws to lock the rear door outside handle assembly.

    4. B005LMG

      Connect the connector.

    5. Engage the 2 claws.

  20. INSTALL REAR DOOR LOCK ASSEMBLY

    Click here

  21. INSTALL REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door window regulator assembly.

    2. Temporarily install the temporary bolt to the rear door window regulator assembly.

    3. B005PD6C03
      *a Temporary Bolt

      Temporarily install the rear door window regulator assembly with the 5 bolts.

    4. Tighten the temporary bolt and 5 bolts to install the rear door window regulator assembly.

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    5. B005PJI

      Engage the 2 claws to install the rear door No. 2 service hole cover.

  22. INSTALL REAR DOOR FRAME GARNISH


    1. B005OAM

      Engage the 3 claws to install the rear door frame garnish.

  23. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. Connect the rear power window regulator switch assembly.

    2. Connect the cable to the negative (-) battery terminal.

    3. Turn the engine switch on (IG).

    4. Move the rear door window regulator assembly so that the door glass bolt holes can be seen.

    5. Turn the engine switch off.

    6. Disconnect the cable from the negative (-) battery terminal.

    7. Disconnect the rear power window regulator switch assembly.

    8. B005O9PC01
      B005OOA Install in this Direction (1)
      B005OMH Install in this Direction (2)

      Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.

    9. B005MOR

      Install the rear door glass sub-assembly with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    10. B005NDS

      Install the hole plug.

  24. INSTALL REAR DOOR REAR GUIDE SEAL


    1. B005P5L

      Install the rear door rear guide seal with the 2 screws.

  25. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. B005NZCC02
      B005NIZ Bolt
      B005LWS Nut

      Install the rear door window division bar sub-assembly with the 2 bolts and 2 screws.

      Torque:
      Bolt
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf }

  26. INSTALL REAR DOOR GLASS RUN


    1. B005OJB

      Install the rear door glass run.

  27. INSTALL REAR DOOR FRONT BELT SEAL


    1. B005PX6

      Install a new rear door front belt seal.

  28. INSTALL REAR DOOR WEATHERSTRIP


    1. Clean the rear door panel sub-assembly.

    2. Remove the release paper from a new rear door weatherstrip.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. B005M6MC01
      *a Double-sided Tape

      Engage the 25 clips and install the rear door weatherstrip.

  29. INSTALL CURTAIN HOOK (w/ Rear Door Sunshade)

    Tech Tips

    Use the same procedure for both curtain hooks.


    1. B005OSF

      Engage the 2 claws to install the curtain hook.

    2. B005O2R

      Engage the pin as shown in the illustration.

  30. INSTALL REAR DOOR CHECK ASSEMBLY


    1. Apply MP grease to the sliding parts of the rear door check assembly.

    2. Clean the bolt hole in the vehicle body.

    3. Clean the threads of the bolt.

    4. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. B005LX6C01
      B005NIZ Nut
      B005LWS Bolt

      Install the rear door check assembly with the 2 nuts and bolt.

      Torque:
      Bolt
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  31. INSTALL REAR DOOR SERVICE HOLE COVER


    1. B005NQE

      Engage the 9 clips to install the rear door service hole cover.

    2. Engage the clamp.

    3. Connect the connector.

  32. INSTALL REAR DOOR NO. 2 TRIM BRACKET


    1. B005MSI

      Install the rear door No. 2 trim bracket with the 2 screws.

  33. INSTALL REAR NO. 2 SPEAKER ASSEMBLY

    Click here

  34. INSTALL REAR SPEAKER ASSEMBLY

    Click here

  35. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. B005MDLC01
      B005OOA Install in this Direction

      Install the rear door inner glass weatherstrip as shown in the illustration.

  36. INSTALL REAR DOOR LOCK CONTROL KNOB BEZEL


    1. B005M4EC01
      B005OOA Install in this Direction

      Engage the 2 claws to install the rear door lock control knob bezel as shown in the illustration.

  37. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. B005MUQC01
      B005OOA Install in this Direction

      Engage the 2 claws as shown in the illustration to connect the rear door inside locking cable assembly to the rear door trim board sub-assembly.

    2. Engage the 2 clamps.

    3. B005Q8GC01
      B005OOA Install in this Direction

      Connect the rear door lock remote control cable assembly to the rear door inside handle sub-assembly as shown in the illustration.

    4. Connect each connector.

    5. w/o Rear Door Sunshade:


      1. B005O0S

        Engage the 4 claws and guide.

    6. w/ Rear Door Sunshade:


      1. B005O0G

        Engage the 2 claws and guide.

    7. B005OQD

      Engage the 10 clips to install the rear door trim board sub-assembly.

    8. B005LA0

      Install the 3 screws.

  38. INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  39. INSTALL REAR DOOR ARMREST COVER


    1. B005PHJ

      Install the rear door armrest cover.

  40. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL


    1. Connect the connector.

    2. B005LWO

      Engage the 2 claws to install the rear power window regulator switch assembly with rear door upper armrest base panel.

  41. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. B005M5J

      Engage the 3 claws to install the rear door inside handle bezel plug.

  42. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  43. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  44. INSPECT POWER WINDOW OPERATION

    Click here