QUARTER WINDOW GLASS(w/ Rear No. 2 Seat) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush, coat the installation surfaces on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    2. Using a brush or a sponge, coat the adhesive application area with primer G.

      B005LW5C03
      *A Back Side - -
      *a Adhesive Positioning Center - -
      B005M97 Primer G - -
      Standard Dimension
      Area Dimension
      a 15.0 mm (0.591 in.) or more
      b 20.0 mm (0.787 in.) or more
      c 12.0 mm (0.472 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Apply adhesive to a new quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B005P9JC28
        *a Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 8.0 to 11.0 mm (0.315 to 0.433 in.)
        b 6.0 to 9.0 mm (0.236 to 0.354 in.)

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

        B005OU8C03
        *A Back Side - -
        *a Adhesive Positioning Center - -
        B005M97 Adhesive - -
        Standard Dimension
        Area Dimension
        a 6.0 mm (0.236 in.)
        b 6.0 mm (0.236 in.)
        c 6.0 mm (0.236 in.)
        d 6.0 mm (0.236 in.)

    4. Install the quarter window assembly to the vehicle body.


      1. Using suction cups, engage the 4 clips to install the quarter window assembly.

        Note


        • Check that the clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and quarter window assembly.

      2. Lightly press the outer surface of the quarter window assembly to ensure that the quarter window assembly is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the quarter window assembly using protective tape until the applied adhesive becomes hard.

        Tech Tips

        Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

  2. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  3. INSTALL REAR ROOF SIDE RAIL GARNISH ASSEMBLY

    Click here

  4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY

    Click here

  5. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY

    Click here

  6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH (for LH Side)

    Click here

  7. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH (for RH Side)

    Click here

  8. INSTALL COOLER (NO. 2 ROOM TEMP. SENSOR) THERMISTOR (for LH Side)

    Click here

  9. INSTALL NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (for LH Side)

    Click here

  10. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (for LH Side)

    Click here

  11. INSTALL ROPE HOOK ASSEMBLY (for LH Side)

    Click here

  12. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for LH Side)

    Click here

  13. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY (for RH Side)

    Click here

  14. INSTALL ROPE HOOK ASSEMBLY (for RH Side)

    Tech Tips

    Use the same procedure as for the LH side.

  15. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (for RH Side)

    Click here

  16. INSTALL REAR SEAT SIDE GARNISH

    Click here

  17. INSTALL FRONT DECK SIDE TRIM COVER

    Click here

  18. INSTALL REAR SEAT OUTER TRACK BRACKET COVER LH (for LH Side)

    Click here

  19. INSTALL REAR SEAT OUTER TRACK BRACKET COVER RH (for RH Side)

    Click here

  20. INSTALL REAR DOOR INSIDE SCUFF PLATE

    Click here

  21. INSTALL REAR DOOR SCUFF PLATE

    Click here

  22. INSTALL REAR NO. 2 SEAT ASSEMBLY

    Click here