REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE


  1. INSTALL DRAIN COOLER HOSE


    1. B005NJTC02
      *a Hose Notch
      *b Rib

      Align the hose notch with the rib as shown in the illustration and install the drain cooler hose to the rear cooling unit assembly.

  2. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Remove the vinyl tape from the air conditioning tube and accessory assembly and rear cooling unit expansion valve.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube and accessory assembly.

      Compressor Oil
      ND-OIL 8 or equivalent

    3. Install the 2 O-rings to the air conditioning tube and accessory assembly.

      Note

      Keep the O-rings and O-ring fitting surfaces free of foreign matter.

    4. Connect the air conditioning tube and accessory assembly.

    5. B005NIC

      Rotate the hook connector as shown in the illustration.

    6. Install the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    7. Install the air conditioning tube and accessory assembly with the 3 screws.

  3. INSTALL NO. 1 COOLING UNIT PACKING


    1. Install a new No. 1 cooling unit packing.

  4. INSTALL WATER PIPE AND HOSE SUB-ASSEMBLY A


    1. B005L2VC02
      *a View A
      *b View B
      *c Marking (Yellow)
      *d Marking (White)
      *e Clip Installation Angle (60°)

      Connect the water pipe and hose sub-assembly A and engage the 2 clips within the area shown in the illustration.

      Note

      Do not apply excessive force to the water pipe and hose sub-assembly A.

    2. Install the water pipe and hose sub-assembly A with the bolt and screw.

      Torque:
      Bolt
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  5. INSTALL REAR AIR DUCT (w/ Rear Air Duct)


    1. Install the rear air duct with the 3 screws.

  6. INSTALL REAR AIR CONDITIONING UNIT ASSEMBLY


    1. Engage the guide as shown in the illustration.

      B005PFIN02

    2. Install the rear air conditioning unit assembly with the 4 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

    3. Connect the drain cooler hose.

    4. Engage each clamp.

    5. Connect each connector.

  7. INSTALL REAR NO. 5 AIR DUCT


    1. B005N1SC01
      B005OOA Install in this Direction (1)
      B005OMH Install in this Direction (2)

      Connect the rear No. 5 air duct as shown in the illustration.

    2. Install the rear No. 5 air duct with the clip.

  8. INSTALL REAR NO. 6 AIR DUCT


    1. B005NSMC01
      B005OOA Install in this Direction

      Connect the rear No. 6 air duct as shown in the illustration.

    2. Install the rear No. 6 air duct with the clip.

  9. INSTALL REAR NO. 7 AIR DUCT


    1. B005NZMC01
      B005OOA Install in this Direction

      Connect the rear No. 7 air duct as shown in the illustration.

    2. Install the rear No. 7 air duct with the clip.

  10. INSTALL REAR NO. 1 SIDE AIR DUCT


    1. B005Q9OC01
      B005OOA Install in this Direction

      Connect the rear No. 1 side air duct as shown in the illustration.

    2. Install the rear No. 1 side air duct with the clip.

  11. INSTALL REAR NO. 2 SIDE AIR DUCT


    1. B005P3CC01
      B005OOA Install in this Direction

      Connect the rear No. 2 side air duct as shown in the illustration.

    2. Install the rear No. 2 side air duct with the clip.

    3. Engage the clamp.

  12. INSTALL REAR NO. 3 SIDE AIR DUCT


    1. B005N5KC01
      B005OOA Install in this Direction

      Connect the rear No. 3 side air duct as shown in the illustration.

    2. Install the rear No. 3 side air duct with the clip.

  13. INSTALL COOLER PLATE


    1. Engage the 2 claws to install the cooler plate.

  14. INSTALL REAR NO. 4 SIDE AIR DUCT


    1. B005MNPC01
      B005OOA Install in this Direction (1)
      B005OMH Install in this Direction (2)

      Connect the rear No. 4 side air duct as shown in the illustration.

    2. Install the rear No. 4 side air duct with the clip.

  15. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  16. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  17. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

    Click here

  18. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  19. INSTALL ROPE HOOK ASSEMBLY

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  20. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    Click here

  21. INSTALL REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  22. INSTALL FRONT DECK SIDE TRIM COVER RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  23. INSTALL REAR SEAT OUTER TRACK BRACKET COVER RH

    Click here

  24. INSTALL REAR DOOR INSIDE SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  25. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  26. INSTALL REAR FLOOR FINISH PLATE

    Click here

  27. INSTALL REAR NO. 2 SEAT ASSEMBLY

    Click here

  28. CONNECT AIR CONDITIONING HOSE AND ACCESSORY


    1. B005MY8C01
      *a View A
      *b Marking (Yellow)
      *c Outlet Heater Water Hose Installation Angle (30°)
      *d Clip Installation Angle (60°)

      Connect the outlet heater water hose with the marking within the area shown in the illustration.

      Note

      Do not apply excessive force to the outlet heater water hose.

    2. Engage the clip within the area shown in the illustration.

    3. B005M10C03
      *a View A
      *b Marking (White)
      *c Inlet Heater Water Hose Installation Angle (30°)
      *d Clip Installation Angle (90°)

      Connect the inlet heater water hose with the marking within the area shown in the illustration.

      Note

      Do not apply excessive force to the inlet heater water hose.

    4. Engage the clip within the area shown in the illustration.

    5. Remove the vinyl tape from the liquid tube.

    6. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube.

      Compressor Oil
      ND-OIL 8 or equivalent

    7. Install the O-ring to the liquid tube.

      Note

      Keep the O-ring and O-ring fitting surface free of foreign matter.

    8. Connect the liquid tube.

    9. Remove the vinyl tape from the suction tube.

    10. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction tube.

      Compressor Oil
      ND-OIL 8 or equivalent

    11. Install the O-ring to the suction tube.

      Note

      Keep the O-ring and O-ring fitting surface free of foreign matter.

    12. Connect the suction tube.

    13. B005MJK

      Rotate the hook connector as shown in the illustration.

    14. Insert the tube joint into the fitting hole securely and install the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  29. INSTALL NO. 1 LUGGAGE COMPARTMENT SIDE COVER PROTECTOR


    1. Install the No. 1 luggage compartment side cover protector with the 3 clips and bolt.

    2. B005Q8J

      Move the rear wheel house liner RH to its original position as shown in the illustration.

    3. Install the 2 screws and a new grommet.

  30. ADD ENGINE COOLANT

    Click here

  31. INSPECT FOR COOLANT LEAK

    Click here

  32. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    Click here

  33. WARM UP ENGINE

    Click here

  34. INSPECT FOR REFRIGERANT LEAK

    Click here

  35. INITIALIZATION SERVO MOTOR

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