FUEL PUMP REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Memorize steering angle neutral point LKA/LDA System

Click here

Pre-crash safety system

Lighting system (EXT)


  • Cornering lights
Adaptive high beam system
Drive the vehicle until stop and start control is permitted (approximately 15 to 60 minutes) Stop and start system

Click here

Memorize steering angle neutral point Parking Assist Monitor System (w/ Parallel Parking Assist Function)

Click here

Parking Assist Monitor System (w/o Parallel Parking Assist Function)

Click here

Panoramic view monitor system

Click here

Initialize back door lock Power door lock control system

Click here

Reset back door close position Power back door system

Click here

Replacement of fuel pump Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

w/ Canister Pump Module: Click here

w/o Canister Pump Module: Click here

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. REMOVE REAR DOOR SCUFF PLATE LH

    Click here

  5. REMOVE REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

  6. REMOVE REAR SEAT ASSEMBLY LH

    Click here

  7. REMOVE REAR SEAT ASSEMBLY RH

    Click here

  8. REMOVE UPPER QUARTER TRIM PAD LH

    Click here

  9. REMOVE REAR SEAT SIDE GARNISH LH

    Click here

  10. REMOVE UPPER QUARTER TRIM PAD RH

    Tech Tips

    Use the same procedure as for the LH side.

  11. REMOVE REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  12. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B005Q5Y

      Remove the 3 clips and turn back the front floor carpet assembly.

    2. B005OAA

      Turn back the rear floor silencer.

    3. B005LDCC01
      *a Protective Tape

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    4. Disconnect the 2 fuel pump connectors.

  13. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B005Q7AC01
      *1 Fuel Suction Plate Sub-assembly
      *2 Tube Joint Clip
      *a Fuel Tube Joint
      *b O-ring
      *c Nylon Tube
      B005NIZ Pull off
      B005LWS Pull off

      Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

      Note


      • Remove any foreign matter on the fuel tube joint before performing this work.

      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).

      • Be sure to disconnect the fuel tube joint by hand.

      • Do not bend, twist, pinch or kink the nylon tube.

      • Cover the disconnected fuel tube joint with a plastic bag to prevent damage and contamination.

      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  14. REMOVE FUEL PUMP GAUGE RETAINER

    Note

    Before performing these procedures, first cover the connectors and fuel tube joint of the fuel suction tube with pump and gauge assembly with vinyl tape and then clean any dirt and foreign matter in order to prevent contamination of the fuel system.


    1. Install SST (fuel pump holding tool assy) to the fuel pump gauge retainer.


      1. Insert SST (claw No. 1) between the service hole and fuel pump gauge retainer as shown in the illustration.

        B005L1LC01
        *a SST (Claw No. 1) *b Wide
        SST
        09808-14050   ( 09882-14050 )

      2. Align the detent of the tank suction tube support and cutout of SST (claw No. 1).

        B005Q8TC01
        *a SST (Claw No. 1) *b Detent of Tank Suction Tube Support
        B005NIZ Front - -

      3. Insert SST (claw) between the service hole and fuel pump gauge retainer as shown in the illustration.

        B005O8XC02
        *a SST (Claw No. 1) *b SST (Claw)
        SST
        09808-14040   ( 09882-14040 )

      4. Insert SST (claw No. 2) between the service hole and fuel pump gauge retainer, and align it with the second detent of the tank suction tube support.

        B005QFJC02
        *a SST (Claw No. 1) *b SST (Claw No. 2)
        *c SST (Bridge) *d SST (Bolt)
        *e Narrow *f Contact
        *g Cloth *h Detent of Tank Suction Tube Support
        SST
        09808-14050   ( 09881-14050, 09882-14050, 09883-14050, 09884-14050 )

      5. Install SST (bridge) to SST (claw No. 1) and SST (claw No. 2) with 2 SST (bolt).

      6. Place a piece of cloth or equivalent on the fuel suction tube with pump and gauge assembly and lightly tighten 2 SST (bolt) of SST (bridge) until they come into contact with the fuel suction tube with pump and gauge assembly.

        Note

        If a piece of cloth or equivalent is not placed between the fuel suction tube with pump and gauge assembly and 2 SST (bolt), the fuel suction tube with pump and gauge assembly may be damaged.

    2. Install SST (fuel pump retainer tool assy) to the fuel pump gauge retainer.


      1. Position SST (claw) next to SST (claw No. 1) so that the protrusions of the fuel pump gauge retainer are aligned with the grooves of SST (claw). Insert the second SST (claw) between the service hole and fuel pump gauge retainer, and position it next to SST (claw No. 2) so that it is opposite to SST (claw), and the protrusions of the fuel pump gauge retainer are aligned with the grooves of SST (claw).

        B005OJLC02
        *a SST (Claw No. 1) *b SST (Claw No. 2)
        *c SST (Claw) *d SST (Bridge)
        *e Triangle Mark *f Protrusion of Fuel Pump Gauge Retainer
        *g Groove of SST (Claw) *h Correct
        *i Incorrect - -
        SST
        09808-14040   ( 09882-14040 )

        Note

        Ensure that SST (claw) does not cover the triangle mark of the fuel pump gauge retainer.

      2. B005N77C02
        *a SST (Claw No. 1)
        *b SST (Claw No. 2)
        *c SST (Claw)
        *d SST (Bridge)
        *e SST (Plate)
        *f SST (Bolt and Washer Set)

        While ensuring that SST (plate) is centered, install SST (plate) to 2 SST (claw) with 2 SST (bolt and washer set).

        SST
        09808-14040   ( 09881-14040, 09883-14040 )
    3. B005MWFC02
      *a SST (Fuel Pump Holding Tool Assy)
      *b SST (Fuel Pump Retainer Tool Assy)

      Attach 2 breaker bars to SST (fuel pump holding tool assy) and 1 breaker bar to SST (fuel pump retainer tool assy).

    4. B005OXUC02
      *a Paint Mark

      Place paint marks on the fuel suction tube with pump and gauge assembly, fuel pump gauge retainer and fuel tank assembly as shown in the illustration.

    5. While holding the 2 breaker bars attached to SST (fuel pump holding tool assy), turn the breaker bar attached to SST (fuel pump retainer tool assy) to loosen the fuel pump gauge retainer. [*1]

      B005M55C02
      *a SST (Fuel Pump Holding Tool Assy) *b SST (Fuel Pump Retainer Tool Assy)
      *c Holding *d Turn
      *e Push down - -

      Note

      Push down on the 2 locations shown in the illustration to prevent SST (fuel pump holding tool assy) from turning.

    6. Check that only the paint mark on the fuel pump gauge retainer has moved.

      B005P51C02
      *a Paint Mark *b Correct
      *c Incorrect - -

      Tech Tips

      If the paint mark on the fuel suction tube with pump and gauge assembly has also moved, tighten the fuel pump gauge retainer until the paint marks are aligned at the original position. Then repeat from step [*1].

    7. Loosen the fuel pump gauge retainer by using SST (fuel pump retainer tool assy) until the fuel pump gauge retainer turns approximately 360°.

      B005NQMC02
      *a SST (Claw) *b SST (Fuel Pump Holding Tool Assy)
      *c SST (Fuel Pump Retainer Tool Assy) - -

    8. Remove SST (fuel pump retainer tool assy) and SST (fuel pump holding tool assy) from the fuel pump gauge retainer.

    9. Check that the fuel pump gauge retainer can be loosened by hand.

      SST
      09808-14040   ( 09881-14040, 09882-14040, 09883-14040 )

    10. While holding the fuel suction tube with pump and gauge assembly by hand, remove the fuel pump gauge retainer.

  15. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. Remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

    2. B005MI9C01
      *1 Fuel Suction Tube Set Gasket

      Remove the fuel suction tube set gasket from the fuel tank assembly.