REAR SUSPENSION MEMBER(for AWD) INSTALLATION

PROCEDURE


  1. INSTALL HOLE PLUG


    1. B005PDT

      Install the 13 hole plugs to the rear suspension member sub-assembly as shown in the illustration.

      Tech Tips

      The upper and lower hole plug shapes are different.

  2. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for LH Side)


    1. B005M2FC05
      *a View from Underneath
      *b Front of the Vehicle
      *c Left Side of the Vehicle
      *d 45°

      Confirm the installation direction and temporarily install a new rear suspension member front body mounting cushion.

    2. B005O8EN10

      Install SST as shown in the illustration.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member front body mounting cushion.

    3. B005MRAC04
      *a Hold
      *b Turn

      Using SST, install the rear suspension member front body mounting cushion until there is no clearance between the rear suspension member sub-assembly and rear suspension member front body mounting cushion.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  3. INSTALL REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION (for RH Side)


    1. B005M7IC04
      *a View from Underneath
      *b Front of the Vehicle
      *c Left Side of the Vehicle
      *d 45°

      Confirm the installation direction and temporarily install a new rear suspension member front body mounting cushion.

    2. B005PUAN08

      Install SST as shown in the illustration.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member front body mounting cushion.

    3. B005OKZC04
      *a Hold
      *b Turn

      Using SST, install the rear suspension member front body mounting cushion until there is no clearance between the rear suspension member sub-assembly and rear suspension member front body mounting cushion.

      SST
      09527-17011
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  4. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION LH


    1. B005LUNC03
      *a View from Underneath
      *b Front of the Vehicle
      *c Left Side of the Vehicle

      Confirm the installation direction and temporarily install a new rear suspension member rear body mount cushion LH.

    2. B005LFSN11

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member rear body mount cushion LH.

    3. B005LU6C05
      *a Hold
      *b Turn

      Using SST, install the rear suspension member rear body mount cushion LH until there is no clearance between the rear suspension member sub-assembly and rear suspension member rear body mount cushion LH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  5. INSTALL REAR SUSPENSION MEMBER REAR BODY MOUNT CUSHION RH


    1. B005MT8C06
      *a View from Underneath
      *b Front of the Vehicle
      *c Right Side of the Vehicle
      *d 15°

      Confirm the installation direction and temporarily install a new rear suspension member rear body mount cushion RH.

    2. B005LV7N11

      Install SST as shown in the illustration.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      Apply grease to the threads and tip of the SST center bolt before use.

      Tech Tips

      Use SST with the "F" mark facing the rear suspension member rear body mount cushion RH.

    3. B005LIIC05
      *a Hold
      *b Turn

      Using SST, install the rear suspension member rear body mount cushion RH until there is no clearance between the rear suspension member sub-assembly and rear suspension member rear body mount cushion RH.

      SST
      09830-10010   ( 09830-01010, 09830-01020, 09830-01030, 09830-01060 )

      Note

      If the rear suspension member sub-assembly is scratched, apply paint to the scratched areas of the rear suspension member sub-assembly.

    4. Remove SST from the rear suspension member sub-assembly.

  6. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION

    Click here

  7. INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

    Click here

  8. INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  9. INSTALL REAR SUSPENSION MEMBER UPPER STOPPER


    1. Install the 2 rear suspension member upper stoppers to the rear suspension member sub-assembly.

  10. INSTALL REAR SUSPENSION MEMBER REAR UPPER STOPPER


    1. Install the 2 rear suspension member rear upper stoppers to the rear suspension member sub-assembly.

  11. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. Using an engine lifter, 2 attachments and 2 wooden blocks or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

      CAUTION:


      • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.

      • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

      B005Q06

      Note


      • Use attachments and wooden blocks to keep the rear suspension member sub-assembly level.

      • Keep supporting the rear suspension member sub-assembly until the installation has been completed.

    2. B005P62C02
      *a Engine Lifter
      *b Attachment
      *c Wooden Block
      B005M97 Attachment and Wooden Block Placement Location

      Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and vehicle body.

    3. Install the rear suspension member sub-assembly with the 2 rear lower suspension braces, rear lower suspension member stopper LH and rear lower suspension member stopper RH, with the 4 bolts and 2 nuts.

      B005NWFC01
      *1 Rear Lower Suspension Brace - -
      Torque:
      Bolt
      158 N*m  { 1611 kgf*cm, 117 ft.*lbf }
      Nut
      32 N*m  { 326 kgf*cm, 24 ft.*lbf }

      Note

      Be sure to install the rear suspension member sub-assembly with the rear lower suspension braces facing in the correct direction as shown in the illustration.

    4. Lower the engine lifter.

  12. INSTALL NO. 3 FLOOR WIRE


    1. Install the No. 3 floor wire to the rear suspension member sub-assembly with the bolt and 3 clamps.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Do not twist the No. 3 floor wire when installing it.

  13. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

    Click here

  14. INSTALL REAR DRIVE SHAFT SNAP RING (for LH Side)

    Click here

  15. INSTALL REAR DRIVE SHAFT SNAP RING (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  16. INSTALL REAR DRIVE SHAFT ASSEMBLY LH

    Click here

  17. INSTALL REAR DRIVE SHAFT ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  18. CONNECT REAR UPPER CONTROL ARM ASSEMBLY LH


    1. B005O9A

      Using a brass bar and a hammer, push out the bushing until it is positioned as shown in the illustration.

      Tech Tips

      Pushing out the bushing makes it easier to connect the rear upper control arm assembly LH.

    2. B005PUI

      Connect the rear upper control arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and nut.

      Torque:
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }

      Note


      • Insert the bolt with the threaded end facing the rear of the vehicle.

      • Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  19. CONNECT REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  20. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  21. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  22. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  23. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  24. INSTALL REAR LOWER COIL SPRING INSULATOR LH

    Click here

  25. INSTALL REAR LOWER COIL SPRING INSULATOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  26. INSTALL REAR COIL SPRING LH

    Click here

  27. INSTALL REAR COIL SPRING RH

    Tech Tips

    Perform the same procedure as for the LH side.

  28. INSTALL REAR STABILIZER BAR

    Click here

  29. INSTALL REAR STABILIZER LINK ASSEMBLY LH

    Click here

  30. INSTALL REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  31. INSTALL REAR SPEED SENSOR LH (w/o AVS)


    1. Install the rear speed sensor LH with the 2 bolts and nut.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Connect the connector.

  32. INSTALL REAR SPEED SENSOR RH (w/o AVS)


    1. Install the rear speed sensor RH with the 2 bolts and nut.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Connect the connector and engage the 2 clamps.

  33. INSTALL REAR NO. 2 SKID CONTROL SENSOR WIRE LH (w/ AVS)


    1. Install the rear No. 2 skid control sensor wire LH with the 2 bolts and 4 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Connect the 3 connectors.

  34. INSTALL REAR NO. 2 SKID CONTROL SENSOR WIRE RH (w/ AVS)


    1. Install the rear No. 2 skid control sensor wire RH with the 2 bolts and 4 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Connect the 3 connectors and engage the 3 clamps.

  35. CONNECT REAR SPEED SENSOR LH


    1. Install the rear speed sensor LH to the rear trailing arm assembly LH with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not twist the rear speed sensor when installing it.

    2. Connect the rear speed sensor LH to the rear axle carrier sub-assembly LH with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not twist the rear speed sensor LH when installing it.

  36. CONNECT REAR SPEED SENSOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  37. CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

    Click here

  38. CONNECT NO. 1 PARKING BRAKE WIRE ASSEMBLY

    Tech Tips

    Perform the same procedure as for the LH side.

  39. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH

    Click here

  40. INSTALL REAR AXLE SHAFT NUT LH

    Click here

  41. INSTALL REAR AXLE SHAFT NUT RH

    Tech Tips

    Perform the same procedure as for the LH side.

  42. CONNECT REAR FLEXIBLE HOSE LH


    1. B005MNY

      Connect the rear flexible hose LH to the rear upper control arm assembly LH with the bolt.

      Torque:
      18.8 N*m  { 192 kgf*cm, 14 ft.*lbf }

  43. CONNECT REAR FLEXIBLE HOSE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  44. STABILIZE SUSPENSION

    Click here

  45. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  46. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  47. INSTALL REAR SUSPENSION ARM COVER LH

    Click here

  48. INSTALL REAR SUSPENSION ARM COVER RH

    Tech Tips

    Perform the same procedure as for the LH side.

  49. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

    Click here

  50. INSTALL TAIL EXHAUST PIPE ASSEMBLY

    for 8AR-FTS: Click here

    for 2GR-FKS: Click here

  51. INSTALL REAR WHEEL

    Click here

  52. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  53. INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  54. ADD DIFFERENTIAL OIL

    Click here

  55. INSPECT FOR DIFFERENTIAL OIL LEAK

  56. INSPECT FOR EXHAUST GAS LEAK

    for 8AR-FTS: Click here

    for 2GR-FKS: Click here

  57. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  58. CHECK FOR SPEED SENSOR SIGNAL

    Click here

  59. PERFORM INITIALIZATION


    • Intelligent clearance sonar system

    • LEXUS parking assist-sensor system (w/ Intelligent Clearance Sonar System)

    Click here

    Parking assist monitor system (w/ Parallel Parking Assist Function)

    for Initialization: Click here

    for Calibration: Click here

    Parking assist monitor system (w/o Parallel Parking Assist Function)

    for Initialization: Click here

    for Calibration: Click here

    Panoramic view monitor system

    for Initialization: Click here

    for Calibration: Click here


    • Adaptive high beam system

    • Automatic headlight beam level control system

    Click here