WINDSHIELD GLASS INSTALLATION

Info Added 2017-10-06

CAUTION / NOTICE / HINT

Note

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. CLEAN WINDSHIELD GLASS


    1. When reusing the windshield glass:


      1. A005O25

        Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

        Note

        Be careful not to damage the windshield glass.

      2. Clean the outer circumference of the windshield glass with a non-residue solvent.

        Note


        • Do not touch the windshield glass surface after cleaning it.

        • Even if using a new windshield glass, clean it with a non-residue solvent.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. A005NB9

      Install the 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A005N6HC01
      *a Back Side of Windshield Glass
      *b Ceramic Notch
      *c Windshield Glass Edge Side

      Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 13.7 to 14.7 mm (0.539 to 0.579 in.)

      Tech Tips

      Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the installation area of a new windshield outside moulding with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A005O1XC01
      *a Back Side of Windshield Glass
      *b Edge of Curved Surface

      Install the new windshield outside moulding to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 6.5 mm (0.256 in.)
      b 2.5 to 7.5 mm (0.098 to 0.295 in.)

  5. INSTALL WINDOW GLASS ADHESIVE DAM


    1. A005N1SC02
      *a Cut

      Cut a new window glass adhesive dam so that it is the appropriate size as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 297.9 cm (9.77 ft.)

    2. Using a brush or sponge, coat the installation area of the new window glass adhesive dam with primer G.

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    3. Install the window glass adhesive dam to the windshield glass as shown in the illustration.

      A005O63C01
      *a Back Side of Windshield Glass *b Ceramic Notch
      *c Window Glass Adhesive Dam Positioning Center - -
      B0048V2 Primer G - -

  6. INSTALL FRONT WINDOW INNER CENTER MOULDING

    Tech Tips

    Perform the following procedure only when replacement of a front window inner center moulding is necessary.


    1. A005NS1C01
      *a Back Side of Windshield Glass
      B0048V2 Primer G

      Using a brush or sponge, coat the installation area of a new front window inner center moulding with primer G.

      Standard Dimension
      Area Dimension
      a 14.5 mm (0.571 in.)

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. A005NKAC01
      *a Back Side of Windshield Glass
      *b Matchmark

      Install the new front window inner center moulding to the windshield glass as shown in the illustration.

      Standard Dimension
      Area Dimension
      a 0.5 mm (0.020 in.) or less

      Note

      Do not damage the front window inner center moulding.

    3. Remove the matchmarks.

  7. INSTALL WINDSHIELD GLASS


    1. A005NI8

      Clean and shape the contact surface of the vehicle body.


      1. Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

        Note

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surface of the vehicle body with a piece of cloth saturated with nonresidue solvent.

    2. A005MWBC02
      *a Matchmark

      Position the windshield glass.


      1. Using suction cups, place the windshield glass in the correct position.

      2. Check that the whole contact surface of the windshield glass rim is perfectly even.

      3. Align the matchmarks on the windshield glass and vehicle body.

        Note

        Check that the windshield glass stoppers are engaged to the vehicle body correctly.

      4. Remove the windshield glass.

    3. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note


      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    4. Using a brush or sponge, coat the adhesive application area with primer G.

      A005MXYC01
      *a Back Side of Windshield Glass *b Adhesive Application Area
      *c Ceramic Notch - -
      B0048V2 Primer G - -
      Standard Dimension
      Area Dimension
      a 7.0 mm (0.276 in.)
      b 10.0 mm (0.394 in.) or more
      c 11.0 mm (0.433 in.) or more
      d 19.0 mm (0.748 in.) or more

      Note


      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tech Tips


      • Apply primer G to the ceramic notches.

      • If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    5. Apply adhesive to the windshield glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

      1. A005N39C28
        *a Cartridge Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension
        Area Dimension
        a 12.0 to 15.0 mm (0.472 to 0.591 in.)
        b 8.0 to 11.0 mm (0.315 to 0.433 in.)

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the windshield glass as shown in the illustration.

        A005OAMC01
        *a Back Side of Windshield Glass *b Adhesive Positioning Center
        *c Window Glass Adhesive Dam Positioning Center *d Ceramic Notch
        B0048V2 Adhesive - -
        Standard Dimension
        Area Dimension
        a 9.5 mm (0.374 in.)
        b 3.0 mm (0.118 in.)
        c 6.6 mm (0.260 in.)
        d 8.0 mm (0.315 in.)

        Tech Tips

        Apply adhesive to the ceramic notches.

    6. A005MWBC03
      *a Matchmark

      Install the windshield glass.


      1. Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the windshield glass stoppers are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and windshield glass.

      2. Lightly press the outer surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the windshield glass using protective tape until the applied adhesive becomes hard.

        Tech Tips

        Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

    7. When replacing the windshield glass or front window inner center moulding with a new one:


      1. A005NU5N01

        Remove the 2 protective retainers from the front window inner center moulding.

        Note

        Do not damage the front window inner center moulding.

        Tech Tips

        Make sure to remove the protective retainers.

    8. w/ Windshield Deicer System:


      1. Connect the connector of the windshield deicer.

  8. INSPECT FOR LEAK


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  9. INSTALL DIGITAL AUDIO BROADCASTING ANTENNA ASSEMBLY (w/ Digital Audio Broadcasting Antenna)

    Click here

  10. INSTALL ROOF HEADLINING


    1. Return the front section of the roof headlining to its original position.

  11. INSTALL VISOR HOLDER

    Click here

  12. INSTALL VISOR ASSEMBLY LH (w/ Vanity Light)

    Click here

  13. INSTALL VISOR ASSEMBLY RH (w/ Vanity Light)

    Tech Tips

    Use the same procedure as for the LH side.

  14. INSTALL VISOR ASSEMBLY LH (w/o Vanity Light)

    Click here

  15. INSTALL VISOR ASSEMBLY RH (w/o Vanity Light)

    Tech Tips

    Use the same procedure as for the LH side.

  16. INSTALL VISOR BRACKET COVER

    Click here

  17. INSTALL ASSIST GRIP SUB-ASSEMBLY

    Click here

  18. INSTALL ASSIST GRIP COVER

    Click here

  19. INSTALL FRONT PILLAR GARNISH ASSEMBLY LH

    Click here

  20. INSTALL FRONT PILLAR GARNISH ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

  21. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    Click here

  22. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Tech Tips

    Use the same procedure as for the LH side.

  23. INSTALL VANITY LIGHT ASSEMBLY

    Click here

  24. INSTALL MAP LIGHT ASSEMBLY

    Click here

  25. INSTALL FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)

    Click here

  26. INSTALL RAIN SENSOR (w/ Rain Sensor)

    Click here

  27. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

    Click here

  28. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

    Click here

  29. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  30. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  32. INSTALL FRONT WIPER ARM HEAD CAP

    Click here

  33. INSTALL WINDSHIELD OUTSIDE MOULDING LH

    Click here

  34. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.