BRAKE PEDAL(for RHD) INSTALLATION

Info Added 2017-10-06

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad from the brake pedal support assembly.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. Install the nut to the brake pedal support assembly.

    2. A001P0EN01

      Temporarily install the brake pedal support assembly with 2 new clips.

    3. Install the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Tighten the nuts in the order shown in the illustration.

    4. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

      Torque:
      23.6 N*m  { 241 kgf*cm, 17 ft.*lbf }

    5. Engage the clamp to install the wire harness to the brake pedal support assembly.

  3. INSTALL PUSH ROD PIN


    1. A001OYLC01
      B0048I2 Lithium soap base glycol grease

      Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

    2. A001S0X

      Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note

      Be sure to install the push rod pin in the correct direction.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. Install the brake pedal return spring to the brake pedal support assembly and push rod pin.

  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

  6. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  7. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Click here

  8. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

    Click here

  9. INSPECT AND ADJUST BRAKE PEDAL

    Click here