BRAKE ACTUATOR REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. SEPARATE SUCTION PIPE CLAMP


    1. B001O45

      Disengage the suction pipe clamp to separate it from the brake actuator bracket assembly.

  4. REMOVE BRAKE ACTUATOR WITH BRACKET


    1. B001NNY

      Disengage the clamp from the brake actuator bracket assembly.

    2. B001NQU

      Pull down the lock lever of the connector toward the rear of the vehicle to release the lock.

      Text in Illustration
      B001O8N Pull down the lock lever
      B001OAO Disconnect the connector

    3. Disconnect the connector from the brake actuator assembly.

      Note

      Be careful not to allow any brake fluid to enter the connector.

    4. B001O5QE04
      Text in Illustration
      *a From 1st Chamber of Master Cylinder Sub-assembly
      *b From 2nd Chamber of Master Cylinder Sub-assembly
      *c To Front Wheel Cylinder Assembly LH
      *d To Rear Wheel Cylinder Assembly RH
      *e To Rear Wheel Cylinder Assembly LH
      *f To Front Wheel Cylinder Assembly RH

      Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

    5. Use tags or make a memo to identify the places to reconnect the lines.

    6. B001NOI

      Remove the 3 bolts and brake actuator with bracket from the vehicle body.

      Note

      Do not damage the brake lines, suction pipe sub-assembly or wire harness.

  5. REMOVE BRAKE ACTUATOR ASSEMBLY


    1. B001NPF

      Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.