RADIATOR REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Click here.

  2. DRAIN ENGINE COOLANT

    Click here

  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  4. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  5. REMOVE ENGINE UNDER COVER RH

  6. REMOVE ENGINE UNDER COVER LH

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. REMOVE FRONT BUMPER ASSEMBLY

    Click here

  9. REMOVE INLET AIR CLEANER ASSEMBLY

    Click here

  10. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B001NZ8

      Disconnect the radiator reserve tank hose.

    2. Remove the 2 bolts and radiator reserve tank assembly.

  11. DISCONNECT NO. 1 RADIATOR HOSE


    1. B001O3V

      Disconnect the No. 1 radiator hose.

  12. DISCONNECT NO. 2 RADIATOR HOSE


    1. B001OOY

      Disconnect the No. 2 radiator hose and clamp.

  13. REMOVE HOOD LOCK ASSEMBLY

    for LHD: Click here

    for RHD: Click here

  14. REMOVE UPPER RADIATOR SUPPORT


    1. B001O5S

      Disconnect the 3 connectors.

    2. B001NXOE02
      *1 for LHD:
      *2 for RHD:

      Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support.

    3. Remove the 2 radiator support cushions.

  15. REMOVE RADIATOR ASSEMBLY


    1. B001NOA

      Disconnect the 2 clamps and 2 connectors.

    2. B001OQ0

      Remove the 4 bolts and separate the condenser assembly from the radiator assembly.

    3. B001NYZ

      Remove the radiator assembly with fan assembly.

      Note

      Do not apply excessive force to the condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 2 lower radiator supports.

    5. B001NOJ

      Release the 3 claws and lift the fan assembly from the radiator assembly.